DOE Patents title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Methods for controlling pore morphology in aerogels using electric fields and products thereof

Abstract

In one embodiment, an aerogel or xerogel includes column structures of a material having minor pores therein and major pores devoid of the material positioned between the column structures, where longitudinal axes of the major pores are substantially parallel to one another. In another embodiment, a method includes heating a sol including aerogel or xerogel precursor materials to cause gelation thereof to form an aerogel or xerogel and exposing the heated sol to an electric field, wherein the electric field causes orientation of a microstructure of the sol during gelation, which is retained by the aerogel or xerogel. In one approach, an aerogel has elongated pores extending between a material arranged in column structures having structural characteristics of being formed from a sol exposed to an electric field that causes orientation of a microstructure of the sol during gelation which is retained by the elongated pores of the aerogel.

Inventors:
; ; ; ; ;
Issue Date:
Research Org.:
Lawrence Livermore National Laboratory (LLNL), Livermore, CA (United States)
Sponsoring Org.:
USDOE
OSTI Identifier:
1414912
Patent Number(s):
9852824
Application Number:
13/180,440
Assignee:
Lawrence Livermore National Security, LLC (Livermore, CA)
Patent Classifications (CPCs):
B - PERFORMING OPERATIONS B01 - PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL B01J - CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY
H - ELECTRICITY H01 - BASIC ELECTRIC ELEMENTS H01B - CABLES
DOE Contract Number:  
AC52-07NA27344
Resource Type:
Patent
Resource Relation:
Patent File Date: 2011 Jul 11
Country of Publication:
United States
Language:
English
Subject:
36 MATERIALS SCIENCE; 37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CHEMISTRY

Citation Formats

Worsley, Marcus A., Baumann, Theodore F., Satcher, Jr., Joe H., Olson, Tammy Y., Kuntz, Joshua D., and Rose, Klint A. Methods for controlling pore morphology in aerogels using electric fields and products thereof. United States: N. p., 2017. Web.
Worsley, Marcus A., Baumann, Theodore F., Satcher, Jr., Joe H., Olson, Tammy Y., Kuntz, Joshua D., & Rose, Klint A. Methods for controlling pore morphology in aerogels using electric fields and products thereof. United States.
Worsley, Marcus A., Baumann, Theodore F., Satcher, Jr., Joe H., Olson, Tammy Y., Kuntz, Joshua D., and Rose, Klint A. Sat . "Methods for controlling pore morphology in aerogels using electric fields and products thereof". United States. https://www.osti.gov/servlets/purl/1414912.
@article{osti_1414912,
title = {Methods for controlling pore morphology in aerogels using electric fields and products thereof},
author = {Worsley, Marcus A. and Baumann, Theodore F. and Satcher, Jr., Joe H. and Olson, Tammy Y. and Kuntz, Joshua D. and Rose, Klint A.},
abstractNote = {In one embodiment, an aerogel or xerogel includes column structures of a material having minor pores therein and major pores devoid of the material positioned between the column structures, where longitudinal axes of the major pores are substantially parallel to one another. In another embodiment, a method includes heating a sol including aerogel or xerogel precursor materials to cause gelation thereof to form an aerogel or xerogel and exposing the heated sol to an electric field, wherein the electric field causes orientation of a microstructure of the sol during gelation, which is retained by the aerogel or xerogel. In one approach, an aerogel has elongated pores extending between a material arranged in column structures having structural characteristics of being formed from a sol exposed to an electric field that causes orientation of a microstructure of the sol during gelation which is retained by the elongated pores of the aerogel.},
doi = {},
journal = {},
number = ,
volume = ,
place = {United States},
year = {2017},
month = {12}
}

Works referenced in this record:

Armor
patent, April 1974


Wrought P/M processing for prealloyed powder
patent, August 1984


Material for separating submicron particles
patent, December 1999


Functionally graded metal substrates and process for making same
patent, September 2000


Layered aligned polymer structures and methods of making same
patent, May 2006


Bistable nematic liquid crystal device
patent, December 2008


Ordered porosity to direct memory element formation
patent, August 2010


Mechanically robust, electrically conductive ultralow-density carbon nanotube-based aerogels
patent, April 2014


Nanoporous carbon tunable resistor/transistor and methods of production thereof
patent, April 2014


Porous substrates filled with nanomaterials
patent, August 2014


Methods of electrophoretic deposition for functionally graded porous nanostructures and systems thereof
patent, March 2015


Stabilization of green bodies via sacrificial gelling agent during electrophoretic deposition
patent, March 2016


Methods and products for analyzing polymers
patent-application, August 2002


Layered aligned polymer structures and methods of making same
patent-application, July 2003


Method for the production of a shaped silica glass body
patent-application, November 2004


Production of aligned microfibers and nanofibers and derived functional monoliths
patent-application, November 2004


Layered aligned polymer structures and methods of making same
patent-application, January 2005


Polymeric cannulae proteins, nucleic acids encoding them and methods for making and using them
patent-application, September 2005


Aligned nanostructure thermal interface material
patent-application, November 2005


Methods to produce hierarchically-ordered complex structures and composites thereof
patent-application, December 2005


Carbon nanotubes: high solids dispersions and nematic gels thereof
patent-application, May 2006


Layered aligned polymer structures and methods of making same
patent-application, July 2006


Layered Aligned Polymer Structures and Methods of Making Same
patent-application, October 2006


Electrophoretic deposition method for a field emission device
patent-application, November 2006


Precision Parts by Electrophoretic Deposition
patent-application, December 2006


Method of Producing a Composite Material, A Composite Material so Produced and Its Application
patent-application, December 2007


Membrane structure and method of making
patent-application, January 2008


Bistable nematic liquid crystal device
patent-application, January 2009


Production of Aerogels Containing Fillers
patent-application, February 2009


Method for the Production of a Ceramic Shaped Body and a Shaped Body Produced by the Method
patent-application, July 2009


Bioceramic Coating, Method of Making and Use Thereof
patent-application, September 2009


Hybrid Slip Casting-Electrophoretic Deposition (EPD) Process
patent-application, November 2009


Process for Producing Sintered Porous Materials
patent-application, March 2010


Compound Transparent Ceramics and Methods of Preparation Thereof
patent-application, April 2010


Piezoelectric Compositions
patent-application, September 2010


Gradient Coating For Biomedical Applications
patent-application, January 2011


Mechanically Stiff, Electrically Conductive Composites of Polymers and Carbon Nanotubes
patent-application, February 2011


Functionally Doped Polycrystalline Ceramic Laser Materials
patent-application, May 2011


Methods of Three-Dimensional Electrophoretic Deposition for Ceramic and Cermet Applications and Systems Thereof
patent-application, October 2011


Dielectrics Containing At Least One Of A Refractory Metal Or A Non-Refractory Metal
patent-application, May 2012


Stabilization of Green Bodies Via Sacrificial Gelling Agent During Electrophoretic Deposition
patent-application, October 2012


Compositions of Apatite and Methods of Use
patent-application, December 2012


Methods Of Electrophoretic Deposition For Functionally Graded Porous Nanostructures And Systems Thereof
patent-application, January 2013


Hydroxyapatite With Controllable Size And Morphology
patent-application, March 2013


Methods of Three-Dimensional Electrophoretic Deposition for Ceramic and Cermet Applications and Systems Thereof
patent-application, December 2016


Methods of Three-Dimensional Electrophoretic Deposition for Ceramic and Cermet Applications and Systems Thereof
patent-application, December 2016


Electric-field-induced rupture of polymer-stabilized oil films
journal, October 1999


Electrophoretic Deposition as a Novel Near Net Shaping Technique for Functionally Graded Biomaterials
journal, January 2005


Engineering the Composition Profile in Functionally Graded Materials Processed by Electrophoretic Deposition
book, March 2006


Improved Preparation of Transparent PLZT Ceramics by Electrophoretic Deposition and Hot Isostatic Pressing
book, January 2003

  • Bartscherer, Erik; Braun, Adelina; Wolff, Matthias
  • 27th Annual Cocoa Beach Conference on Advanced Ceramics and Composites: B: Ceramic Engineering and Science Proceedings
  • https://doi.org/10.1002/9780470294826.ch25

High surface area carbon aerogel monoliths with hierarchical porosity
journal, July 2008


Template-directed synthesis of periodic macroporous organic and carbon aerogels
journal, December 2004


A review on fundamentals and applications of electrophoretic deposition (EPD)
journal, January 2007


The Use of Electrophoretic Deposition for the Fabrication of Ceramic Matrix Composites
journal, January 2004


Structural Investigation of Resorcinol Formaldehyde and Carbon Aerogels Using SAXS and BET
journal, January 1997


Contactless Electrofunctionalization of a Single Pore
journal, October 2009


12. Transparent Alumina Ceramics with Sub-Microstructure by Means of Electrophoretic Deposition
book, January 2005


Transparent Polycrystalline Alumina Ceramic with Sub-Micrometre Microstructure by Means of Electrophoretic Deposition
journal, April 2006


Investigation on the electrophoretic deposition of a FGM piezoelectric monomorph actuator
journal, January 2003


Anisotropic alignment of non-modified BN nanosheets in polysiloxane matrix under nano pulse width electricity
journal, January 2010


Near Net Shaping with Bimodal Powders on Shaped Membranes via EPD
journal, June 2009


Layer-by-layer templated growth of colloidal crystals with packing and pattern control
journal, June 2009


Thermogelation of Al2O3/Y-TZP films produced by electrophoretic co-deposition
journal, September 2004


Microstructure of Side Chain Liquid Crystalline Polymers and their Alignment Using Electric Fields and Surfaces
journal, July 1993


Pore structure of porous ceramics synthesized from water-based slurry by freeze-dry process
journal, January 2001


3D Particle Assembly in Micro-Scale by Using Electrophoretic Micro-Fabrication Technique
journal, January 2006


Micro-Flow Control and Micropump by Applying Electric Fields through a Porous Membrane
journal, January 2004


Functionally graded microceramic components
journal, May 2010


Integrated Preconcentration SDS−PAGE of Proteins in Microchips Using Photopatterned Cross-Linked Polyacrylamide Gels
journal, July 2006


Reorientation of a liquid crystalline side-chain polymer in electric and magnetic fields investigated by solid-state 1H-NMR
journal, October 1998


Electromechanical response in liquid crystal gels and networks
conference, July 2003

  • Huang, Cheng; Zhang, Qi Ming; Jakli, Antal
  • Proceedings Volume 5051, Smart Structures and Materials 2003: Electroactive Polymer Actuators and Devices (EAPAD), Vol. 5051
  • https://doi.org/10.1117/12.484376

Formation process of three-dimensional arrays from silica spheres
journal, May 2003


Synthesis and characterizations of monodispersed micron-sized polyaniline composite particles for electrorheological fluid materials
journal, August 2002


Polarization of porous PE foil
conference, December 2002


Comparison of Electrical Properties between Fluoroapatite and Hydroxyapatite Materials
journal, January 2001


Correlation Between Electrical and Structural Properties of Fluorapatites
journal, January 1999


Memory effects in liquid crystal elastomers
journal, October 1991


The control of crystal orientation in ceramics by imposition of a high magnetic field
journal, April 2006


Controlled Deposition of Crystalline Organic Semiconductors for Field-Effect-Transistor Applications
journal, March 2009


Electric Field Alignment in Thin Films of Cylinder-Forming Diblock Copolymer
journal, August 2006


Triply Periodic Bicontinuous Structures as Templates for Photonic Crystals: A Pinch-off Problem
journal, June 2007


Electrophoretic Deposition of Ceramic Powders-Influence of Suspension and Processing Parameters
journal, January 2006


Electrophoretically Deposited Porous Ceramics and their Characterisation by X-Ray Computer Tomography
journal, June 2009


ZrO2 ceramics with aligned pore structure by EPD and their characterisation by X-ray computed tomography
journal, March 2010


Experimental Results on Electrorheology of Liquid Crystalline Polymer Solutions
conference, January 2008


Infiltration of a 3-D Fabric for the Production of SiC/SiC Composites by Means of Electrophoretic Deposition
journal, June 2009


Preparation of zirconia dental crowns via electrophoretic deposition
journal, November 2006


Optimization of Electroactive Hydrogel Actuators
journal, December 2009


Fabrication of Net-Shape Functionally Graded Composites by Electrophoretic Deposition and Sintering: Modeling and Experimentation
journal, October 2007


Fabrication of Tailored Powder Structures by Electrophoretic Deposition and Sintering
journal, March 2010


Phase Characterization of Partially Stabilized Zirconia by Raman Spectroscopy
journal, August 1985


Gradient profile prediction in functionally graded materials processed by electrophoretic deposition
journal, December 2003


Electrofluorescence of dye-tagged polynucleotides
journal, October 1996


Electrooptical properties of a nematic liquid crystal adsorbed in cellulose membrane
journal, March 2000


Electric-Field-Assisted Assembly of Perpendicularly Oriented Nanorod Superlattices
journal, July 2006


Ordered Mesoporous Carbons
journal, May 2001


Electrophoretic Codeposition of La0.6Sr0.4Co0.8Fe0.2O3−δ and Carbon Nanotubes for Developing Composite Cathodes for Intermediate Temperature Solid Oxide Fuel Cells
journal, January 2010


Electric-Field-Responsive Lithium-Ion Conductors of Propylenecarbonate-Based Columnar Liquid Crystals
journal, April 2009


Graded/Gradient Porous Biomaterials
journal, December 2009


Complex and oriented ZnO nanostructures
journal, November 2003


Block Copolymers in Electric Fields: A Comparison of Single-Mode and Self-Consistent-Field Approximations
journal, January 2006


Anisotropic Electrical Transport Properties of Aligned Carbon Nanotube/PMMA Films Obtained by Electric-Field-Assisted Thermal Annealing
journal, November 2008


Laminated and Functionally Graded Ceramics by Electrophoretic Deposition
journal, January 2007


Thick Plate-Shaped Al2O3/ZrO2 Composites with Continuous Gradient Processed by Electrophoretic Deposition
journal, January 2003


Porous polytetrafluoroethylene (PTFE) electret films: porosity and time dependent charging behavior of the free surface
journal, December 2006


12. Preparation of Polycrystalline Ceramic Compacts Made of Alumina Powder with a Bimodal Particle Size Distribution for Hot Isostatic Pressing
book, January 2003

  • Wolff, Matthias; Braun, Adelina; Bartscherer, Erik
  • 27th Annual Cocoa Beach Conference on Advanced Ceramics and Composites: A: Ceramic Engineering and Science Proceedings, Vol. 24, Issue 3
  • https://doi.org/10.1002/9780470294802.ch12

3-D micro-ceramic components from hydrothermally processed carbon nanotube–boehmite powders by electrophoretic deposition
journal, July 2010


Orientation and Dynamics of ZnO Nanorod Liquid Crystals in Electric Fields
journal, May 2010