Semi-solid electrode cell having a porous current collector and methods of manufacture

Chiang, Yet-Ming; Carter, William Craig; Cross, James C.; Bazzarella, Ricardo; Ota, Naoki

Title: Semi-solid electrode cell having a porous current collector and methods of manufacture

Abstract

An electrochemical cell includes an anode, a semi-solid cathode, and a separator disposed therebetween. The semi-solid cathode includes a porous current collector and a suspension of an active material and a conductive material disposed in a non-aqueous liquid electrolyte. The porous current collector is at least partially disposed within the suspension such that the suspension substantially encapsulates the porous current collector.

Inventors:: Chiang, Yet-Ming; Carter, William Craig; Cross, III, James C.; Bazzarella, Ricardo; Ota, Naoki

Issue Date:: 2017-11-21

Research Org.:: 24M Technologies, Inc., Cambridge, MA (United States)

Sponsoring Org.:: USDOE

OSTI Identifier:: 1409826

Patent Number(s):: 9825280

Application Number:: 13/606,986

Assignee:: 24M Technologies, Inc. (Cambridge, MA)

Patent Classifications (CPCs):: H - ELECTRICITY H01 - BASIC ELECTRIC ELEMENTS H01M - PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY

Y - NEW / CROSS SECTIONAL TECHNOLOGIES Y02 - TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE Y02E - REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION

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H - ELECTRICITY H01 - BASIC ELECTRIC ELEMENTS H01M - PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
H01M10/052 - Li-accumulators
H01M2004/023 - {Gel electrode}
H01M4/0433 - {Molding}
H01M4/0478 - {with dispersions, suspensions or pastes}
H01M4/76 - Containers for holding the active material, e.g. tubes, capsules

Y - NEW / CROSS SECTIONAL TECHNOLOGIES Y02 - TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE Y02E - REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
Y02E60/10 - Energy storage

Y - NEW / CROSS SECTIONAL TECHNOLOGIES Y02 - TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE Y02P - CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
Y02P70/50 - Manufacturing or production processes characterised by the final manufactured product

Y - NEW / CROSS SECTIONAL TECHNOLOGIES Y10 - TECHNICAL SUBJECTS COVERED BY FORMER USPC Y10T - TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
Y10T29/49108 - Electric battery cell making
Y10T29/4911 - including sealing

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DOE Contract Number:: AR0000102

Resource Type:: Patent

Resource Relation:: Patent File Date: 2012 Sep 07

Country of Publication:: United States

Language:: English

Subject:: 36 MATERIALS SCIENCE

Citation Formats


                    Chiang, Yet-Ming, Carter, William Craig, Cross, III, James C., Bazzarella, Ricardo, and Ota, Naoki. Semi-solid electrode cell having a porous current collector and methods of manufacture.  United States: N. p., 2017. 
        Web.

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                    Chiang, Yet-Ming, Carter, William Craig, Cross, III, James C., Bazzarella, Ricardo, & Ota, Naoki. Semi-solid electrode cell having a porous current collector and methods of manufacture.  United States.

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                    Chiang, Yet-Ming, Carter, William Craig, Cross, III, James C., Bazzarella, Ricardo, and Ota, Naoki. Tue .  
        "Semi-solid electrode cell having a porous current collector and methods of manufacture".  United States.  https://www.osti.gov/servlets/purl/1409826.

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@article{osti_1409826,

  title        = {Semi-solid electrode cell having a porous current collector and methods of manufacture},

  author       = {Chiang, Yet-Ming and Carter, William Craig and Cross, III, James C. and Bazzarella, Ricardo and Ota, Naoki},

  abstractNote = {An electrochemical cell includes an anode, a semi-solid cathode, and a separator disposed therebetween. The semi-solid cathode includes a porous current collector and a suspension of an active material and a conductive material disposed in a non-aqueous liquid electrolyte. The porous current collector is at least partially disposed within the suspension such that the suspension substantially encapsulates the porous current collector.},

  doi          = {},

  journal      = {},
number       = ,

  volume       = ,

  place        = {United States},

  year         = {2017},

  month        = {11}

}

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Fuel System Using Redox Flow Battery
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Ota, Naoki; Tan, Taison
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Mechanical Systems and Methods for Providing Edge Support and Protection in Semi-Solid Electrodes
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Ota, Naoki; Fukushima, Takaaki; Bazarella, Ricardo
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Methods for Electrochemical Cell Remediation
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Chiang, Yet-Ming; Woodford, William; Yu, Hiuling Zoe
US Patent Document 15/186928; 20160372802
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Asymmetric Battery Having a Semi-Solid Cathode and High Energy Density Anode
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Tan, Taison; Chiang, Yet-Ming; Ota, Naoki
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Single Pouch Battery Cells and Methods of Manufacture
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Ota, Naoki; Fukushima, Takaaki; Bazzarella, Ricardo
US Patent Document 15/185625; 20170025646
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Optimum Electronic and Ionic Conductivity Ratios in Semi-Solid Electrodes
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Tan, Taison; Ota, Naoki; Woodford, William
US Patent Document 15/013497; 20170025674
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/20170025674

Semi-Solid Electrodes Having High Rate Capability
patent-application, February 2017

Chiang, Yet-Ming; Duduta, Mihai; Holma, Richard
US Patent Document 15/148048; 20170033389
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/20170033389

Semi-Solid Electrodes Having High Rate Capability
patent-application, February 2017

Chiang, Yet-Ming; Duduta, Mihai; Holman, Richard
US Patent Document 15/174172; 20170033390
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/20170033390

Semi-Solid Lithium Rechargeable Flow Battery
journal, May 2011

Duduta, Mihai; Ho, Bryan; Wood, Vanessa C.
Advanced Energy Materials, Vol. 1, Issue 4, p. 511-516
https://doi.org/10.1002/aenm.201100152

Conjugated dicarboxylate anodes for Li-ion batteries
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Armand, M.; Grugeon, S.; Vezin, H.
Nature Materials, Vol. 8, Issue 2, p. 120-125
https://doi.org/10.1038/nmat2372

Investigation of the Lithiation and Delithiation Conversion Mechanisms of Bismuth Fluoride Nanocomposites
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Bervas, M.; Mansour, A. N.; Yoon, W.-S.
Journal of The Electrochemical Society, Vol. 153, Issue 4, p. A799-A808
https://doi.org/10.1149/1.2167951

High-performance lithium battery anodes using silicon nanowires
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Chan, Candace K.; Peng, Hailin; Liu, Gao
Nature Nanotechnology, Vol. 3, Issue 1, p. 31-35
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Li-Storage via Heterogeneous Reaction in Selected Binary Metal Fluorides and Oxides
journal, January 2004

Li, Hong; Balaya, Palani; Maier, Joachim
Journal of The Electrochemical Society, Vol. 151, Issue 11, p. A1878-A1885
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Rechargeable batteries with organic radical cathodes
journal, June 2002

Nakahara, K.; Iwasa, S.; Satoh, M.
Chemical Physics Letters, Vol. 359, Issue 5-6, p. 351-354
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Nishide, Hiroyuki; Iwasa, Shigeyuki; Pu, Yong-Jin
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Structure and Electrochemistry of Carbon-Metal Fluoride Nanocomposites Fabricated by Solid-State Redox Conversion Reaction
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Plitz, I.; Badway, F.; Al-Sharab, J.
Journal of The Electrochemical Society, Vol. 152, Issue 2, p. A307-A315
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Title: Semi-solid electrode cell having a porous current collector and methods of manufacture

Abstract

Citation Formats

Container Filling Apparatus patent, July 1940

Battery-Filling Apparatus with Electronic Signaling Unit patent, November 1971

Flat battery with electrodes in slurry form patent, August 1978

Method and apparatus for filling containers with a relatively viscous material patent, April 1980

Method of making electrodes for electrochemical cell patent, May 1983

Electrode for membrane electrolysis patent, September 1987

Materials for electrical devices patent, April 1989

Solid state electrochemical cell having porous cathode current collector patent, May 1990

Apparatus and method for extruding shear thinning material patent, May 1994

Method for producing a sheet-like plate patent, October 1997

Method of producing a sheet electrode plate for electrochemical battery patent, December 1997

Extrusion of electrode material by liquid injection into extruder barrel patent, March 1998

Continuous process to produce lithium-polymer batteries patent, May 1998

Limited rechargeable lithium battery based on a cathode slurry patent, August 1998

Producing electrode sheet with multilayer structure by simultaneous multilayer coating patent, November 1998

Laminar (flat or paper-type) lithium-ion battery with slurry anodes and slurry cathodes patent, November 1998

Alkaline cell with semisolid cathode patent, March 2001

Electrode for an electric double layer capacitor and process for producing it patent, July 2001

Extruding electrode material patent, September 2001

Continuous melt process for fabricating ionically conductive articles patent, September 2001

Continuous method for manufacturing a Laminated electrolyte and electrode assembly patent, September 2001

Li-Ion cell with shielded leads patent, June 2002

Process for forming multilayer articles by melt extrusion patent, January 2003

Method for making electrode patent, July 2003

Method for making electrode patent, September 2005

Multilayer structure including an active electrochemical material and ionic polymer in a electrochemical cell patent, January 2006

Conductive lithium storage electrode patent, March 2008

Co-extrusion manufacturing process of thin film electrochemical cell for lithium polymer batteries and apparatus therefor patent, April 2010

High energy density redox flow device patent, May 2014

High energy density redox flow device patent, May 2014

Fuel system using redox flow battery patent, July 2014

Semi-solid electrodes having high rate capability patent, March 2015

High energy density redox flow device patent, October 2015

Electrochemical cells and methods of manufacturing the same patent, November 2015

Semi-solid electrodes having high rate capability patent, November 2015

Stationary semi-solid battery module and method of manufacture patent, December 2015

Fuel system using redox flow battery patent, March 2016

Semi-solid electrodes having high rate capability patent, June 2016

Semi-solid electrodes having high rate capability patent, July 2016

Electrochemical cells and methods of manufacturing the same patent, July 2016

Asymmetric battery having a semi-solid cathode and high energy density anode patent, September 2016

Electrochemical slurry compositions and methods for preparing the same patent, November 2016

Li-ion and/or Li-ion polymer battery with shielded leads patent-application, September 2001

Positive electrode for a lithium-sulfur battery and a lithium-sulfur battery including the positive electrode patent-application, August 2002

Method for producing rechargeable lithium-polymer batteries and a battery produced according to said method patent-application, February 2004

Fuel cell bipolar separator plate patent-application, March 2005

Negative Electrode And Non-Aqueous Electrolyte Secondary Battery Using The Same patent-application, April 2008

Electrode for a Thermal Battery and Method of Making the Same patent-application, November 2008

Carbon fuel cells and batteries with carbon corrosion suppression patent-application, January 2009

High Energy Density Redox Flow Device patent-application, February 2010

Compliant Seal Structures for Protected Active Metal Anodes patent-application, May 2010

High Efficiency Fuel Cell System patent-application, August 2010

Fuel System Using Redox Flow Battery patent-application, December 2010

Method for Manufacturing Secondary Battery and Secondary Battery patent-application, April 2011

High Energy Density Redox Flow Device patent-application, August 2011

High Energy Density Redox Flow Device patent-application, August 2011

Energy Transfer Using Electrochemically Isolated Fluids patent-application, November 2011

Stationary, Fluid Redox Electrode patent-application, June 2012

Stationary Semi-Solid Battery Module And Method Of Manufacture patent-application, March 2013

Electrochemical Cells and Methods of Manufacturing the Same patent-application, November 2013

Electrochemical Slurry Compositions and Methods for Preparing the Same patent-application, December 2013

Stacked Flow Cell Design And Method patent-application, January 2014

Semi-Solid Filled Battery And Method Of Manufacture patent-application, January 2014

Energy Storage Modeling And Control patent-application, February 2014

High Energy Density Redox Flow Device patent-application, June 2014

Semi-Solid Electrodes Having High Rate Capability patent-application, June 2014

High Energy Density Redox Flow Device patent-application, September 2014

Asymmetric Battery Having A Semi-Solid Cathode And High Energy Density Anode patent-application, October 2014

Semi-Solid Electrodes With Gel Polymer Additive patent-application, January 2015

Fuel System Using Redox Flow Battery patent-application, May 2015

Curved Battery Container patent-application, May 2015

Electrochemical Cells and Methods of Manufacturing the Same patent-application, June 2015

Semi-Solid Electrodes Having High Rate Capability patent-application, October 2015

Damage Tolerant Batteries patent-application, October 2015

Porous Semi-Solid Electrode and Methods of Manufacturing the Same patent-application, December 2015

Fuel System Using Redox Flow Battery patent-application, January 2016

Semi-Solid Electrodes Having High Rate Capability patent-application, February 2016

Container Filling Apparatus
patent, July 1940

Battery-Filling Apparatus with Electronic Signaling Unit
patent, November 1971

Flat battery with electrodes in slurry form
patent, August 1978

Method and apparatus for filling containers with a relatively viscous material
patent, April 1980

Method of making electrodes for electrochemical cell
patent, May 1983

Electrode for membrane electrolysis
patent, September 1987

Materials for electrical devices
patent, April 1989

Solid state electrochemical cell having porous cathode current collector
patent, May 1990

Apparatus and method for extruding shear thinning material
patent, May 1994

Method for producing a sheet-like plate
patent, October 1997

Method of producing a sheet electrode plate for electrochemical battery
patent, December 1997

Extrusion of electrode material by liquid injection into extruder barrel
patent, March 1998

Continuous process to produce lithium-polymer batteries
patent, May 1998

Limited rechargeable lithium battery based on a cathode slurry
patent, August 1998

Producing electrode sheet with multilayer structure by simultaneous multilayer coating
patent, November 1998

Laminar (flat or paper-type) lithium-ion battery with slurry anodes and slurry cathodes
patent, November 1998

Alkaline cell with semisolid cathode
patent, March 2001

Electrode for an electric double layer capacitor and process for producing it
patent, July 2001

Extruding electrode material
patent, September 2001

Continuous melt process for fabricating ionically conductive articles
patent, September 2001

Continuous method for manufacturing a Laminated electrolyte and electrode assembly
patent, September 2001

Li-Ion cell with shielded leads
patent, June 2002

Process for forming multilayer articles by melt extrusion
patent, January 2003

Method for making electrode
patent, July 2003

Method for making electrode
patent, September 2005

Multilayer structure including an active electrochemical material and ionic polymer in a electrochemical cell
patent, January 2006

Conductive lithium storage electrode
patent, March 2008

Co-extrusion manufacturing process of thin film electrochemical cell for lithium polymer batteries and apparatus therefor
patent, April 2010

High energy density redox flow device
patent, May 2014

High energy density redox flow device
patent, May 2014

Fuel system using redox flow battery
patent, July 2014

Semi-solid electrodes having high rate capability
patent, March 2015

High energy density redox flow device
patent, October 2015

Electrochemical cells and methods of manufacturing the same
patent, November 2015

Semi-solid electrodes having high rate capability
patent, November 2015

Stationary semi-solid battery module and method of manufacture
patent, December 2015

Fuel system using redox flow battery
patent, March 2016

Semi-solid electrodes having high rate capability
patent, June 2016

Semi-solid electrodes having high rate capability
patent, July 2016

Electrochemical cells and methods of manufacturing the same
patent, July 2016

Asymmetric battery having a semi-solid cathode and high energy density anode
patent, September 2016

Electrochemical slurry compositions and methods for preparing the same
patent, November 2016

Li-ion and/or Li-ion polymer battery with shielded leads
patent-application, September 2001

Positive electrode for a lithium-sulfur battery and a lithium-sulfur battery including the positive electrode
patent-application, August 2002

Method for producing rechargeable lithium-polymer batteries and a battery produced according to said method
patent-application, February 2004

Fuel cell bipolar separator plate
patent-application, March 2005

Negative Electrode And Non-Aqueous Electrolyte Secondary Battery Using The Same
patent-application, April 2008

Electrode for a Thermal Battery and Method of Making the Same
patent-application, November 2008

Carbon fuel cells and batteries with carbon corrosion suppression
patent-application, January 2009

High Energy Density Redox Flow Device
patent-application, February 2010

Compliant Seal Structures for Protected Active Metal Anodes
patent-application, May 2010

High Efficiency Fuel Cell System
patent-application, August 2010

Fuel System Using Redox Flow Battery
patent-application, December 2010

Method for Manufacturing Secondary Battery and Secondary Battery
patent-application, April 2011

High Energy Density Redox Flow Device
patent-application, August 2011

High Energy Density Redox Flow Device
patent-application, August 2011

Energy Transfer Using Electrochemically Isolated Fluids
patent-application, November 2011

Stationary, Fluid Redox Electrode
patent-application, June 2012

Stationary Semi-Solid Battery Module And Method Of Manufacture
patent-application, March 2013

Electrochemical Cells and Methods of Manufacturing the Same
patent-application, November 2013

Electrochemical Slurry Compositions and Methods for Preparing the Same
patent-application, December 2013

Stacked Flow Cell Design And Method
patent-application, January 2014

Semi-Solid Filled Battery And Method Of Manufacture
patent-application, January 2014

Energy Storage Modeling And Control
patent-application, February 2014

High Energy Density Redox Flow Device
patent-application, June 2014

Semi-Solid Electrodes Having High Rate Capability
patent-application, June 2014

High Energy Density Redox Flow Device
patent-application, September 2014

Asymmetric Battery Having A Semi-Solid Cathode And High Energy Density Anode
patent-application, October 2014

Semi-Solid Electrodes With Gel Polymer Additive
patent-application, January 2015

Fuel System Using Redox Flow Battery
patent-application, May 2015

Curved Battery Container
patent-application, May 2015

Electrochemical Cells and Methods of Manufacturing the Same
patent-application, June 2015

Semi-Solid Electrodes Having High Rate Capability
patent-application, October 2015

Damage Tolerant Batteries
patent-application, October 2015

Porous Semi-Solid Electrode and Methods of Manufacturing the Same
patent-application, December 2015

Fuel System Using Redox Flow Battery
patent-application, January 2016

Semi-Solid Electrodes Having High Rate Capability
patent-application, February 2016

Semi-Solid Electrodes Having High Rate Capability
patent-application, February 2016

Systems and Methods for Series Battery Charging
patent-application, April 2016

Pre-Lithiation of Electrode Materials in a Semi-Solid Electrode
patent-application, May 2016