Automatic monitoring of the alignment and wear of vibration welding equipment
Abstract
A vibration welding system includes vibration welding equipment having a welding horn and anvil, a host machine, a check station, and a welding robot. At least one displacement sensor is positioned with respect to one of the welding equipment and the check station. The robot moves the horn and anvil via an arm to the check station, when a threshold condition is met, i.e., a predetermined amount of time has elapsed or a predetermined number of welds have been completed. The robot moves the horn and anvil to the check station, activates the at least one displacement sensor, at the check station, and determines a status condition of the welding equipment by processing the received signals. The status condition may be one of the alignment of the vibration welding equipment and the wear or degradation of the vibration welding equipment.
- Inventors:
- Issue Date:
- Research Org.:
- GM Global Technology Operations LLC, Detroit, MI (United States)
- Sponsoring Org.:
- USDOE
- OSTI Identifier:
- 1358241
- Patent Number(s):
- 9658612
- Application Number:
- 14/557,923
- Assignee:
- GM Global Technology Operations LLC
- Patent Classifications (CPCs):
-
B - PERFORMING OPERATIONS B23 - MACHINE TOOLS B23K - SOLDERING OR UNSOLDERING
G - PHYSICS G05 - CONTROLLING G05B - CONTROL OR REGULATING SYSTEMS IN GENERAL
- DOE Contract Number:
- EE0002217
- Resource Type:
- Patent
- Resource Relation:
- Patent File Date: 2014 Dec 02
- Country of Publication:
- United States
- Language:
- English
- Subject:
- 47 OTHER INSTRUMENTATION
Citation Formats
Spicer, John Patrick, Cai, Wayne W., Chakraborty, Debejyo, and Mink, Keith. Automatic monitoring of the alignment and wear of vibration welding equipment. United States: N. p., 2017.
Web.
Spicer, John Patrick, Cai, Wayne W., Chakraborty, Debejyo, & Mink, Keith. Automatic monitoring of the alignment and wear of vibration welding equipment. United States.
Spicer, John Patrick, Cai, Wayne W., Chakraborty, Debejyo, and Mink, Keith. Tue .
"Automatic monitoring of the alignment and wear of vibration welding equipment". United States. https://www.osti.gov/servlets/purl/1358241.
@article{osti_1358241,
title = {Automatic monitoring of the alignment and wear of vibration welding equipment},
author = {Spicer, John Patrick and Cai, Wayne W. and Chakraborty, Debejyo and Mink, Keith},
abstractNote = {A vibration welding system includes vibration welding equipment having a welding horn and anvil, a host machine, a check station, and a welding robot. At least one displacement sensor is positioned with respect to one of the welding equipment and the check station. The robot moves the horn and anvil via an arm to the check station, when a threshold condition is met, i.e., a predetermined amount of time has elapsed or a predetermined number of welds have been completed. The robot moves the horn and anvil to the check station, activates the at least one displacement sensor, at the check station, and determines a status condition of the welding equipment by processing the received signals. The status condition may be one of the alignment of the vibration welding equipment and the wear or degradation of the vibration welding equipment.},
doi = {},
journal = {},
number = ,
volume = ,
place = {United States},
year = {2017},
month = {5}
}
Works referenced in this record:
Ultrasonic bonding apparatus and quality monitoring method
patent, July 1995
- Kajiwara, Ryoichi; Katou, Mituo; Takahashi, Kazuya
- US Patent Document 5,431,324
Wire bonding apparatus and bonding load correction method for the same
patent, September 2000
- Takahashi, Kuniyuki; Hayashi, Hijiri
- US Patent Document 6,119,917
Actively controlled vibration welding system and method
patent, April 2013
- Cai, Wayne W.; Kang, Bongsu; Tan, Chin-An
- US Patent Document 8,408,445
Automatic monitoring of vibration welding equipment
patent, October 2014
- Spicer, John Patrick; Chakraborty, Debejyo; Wincek, Michael Anthony
- US Patent Document 8,858,742
Energy controller for vibration welder
patent-application, August 2002
- Simon, William
- US Patent Application 09/881146; 20020108998
Method And System For Online Quality Monitoring And Control Of A Vibration Welding Process
patent-application, May 2011
- Cai, Wayne; Abell, Jeffrey; Tang, Jason
- US Patent Application 12/898075; 20110108181