Title: Methods of three-dimensional electrophoretic deposition for ceramic and cermet applications and systems thereof

Abstract

A ceramic, metal, or cermet according to one embodiment includes a first layer having a gradient in composition, microstructure and/or density in an x-y plane oriented parallel to a plane of deposition of the first layer. A ceramic according to another embodiment includes a plurality of layers comprising particles of a non-cubic material, wherein each layer is characterized by the particles of the non-cubic material being aligned in a common direction. Additional products and methods are also disclosed.

Inventors:

Rose, Klint Aaron; Kuntz, Joshua D.; Worsley, Marcus

Issue Date:

2016-09-27

Research Org.:

Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States)

Sponsoring Org.:

USDOE

OSTI Identifier:

1326813

Patent Number(s):

9453289

Application Number:

13/085,405

Assignee:

Lawrence Livermore National Security, LLC (Livermore, CA)

Patent Classifications (CPCs):

C - CHEMISTRY C25 - ELECTROLYTIC OR ELECTROPHORETIC PROCESSES C25D - PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS

Y - NEW / CROSS SECTIONAL TECHNOLOGIES Y10 - TECHNICAL SUBJECTS COVERED BY FORMER USPC Y10T - TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

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C - CHEMISTRY C25 - ELECTROLYTIC OR ELECTROPHORETIC PROCESSES C25D - PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS

C25D13/12 - characterised by the article coated

Y - NEW / CROSS SECTIONAL TECHNOLOGIES Y10 - TECHNICAL SUBJECTS COVERED BY FORMER USPC Y10T - TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

Y10T428/252 - Glass or ceramic [i.e., fired or glazed clay, cement, etc.] [porcelain, quartz, etc.]

C - CHEMISTRY C04 - CEMENTS C04B - LIME, MAGNESIA

C04B2237/083 - Carbide interlayers, e.g. silicon carbide interlayers
C04B2237/32 - Ceramic
C04B2235/787 - Oriented grains

C - CHEMISTRY C25 - ELECTROLYTIC OR ELECTROPHORETIC PROCESSES C25D - PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS

C25D13/20 - Pretreatment
C25D13/02 - with inorganic material

C - CHEMISTRY C04 - CEMENTS C04B - LIME, MAGNESIA

C04B2235/5296 - with a defined aspect ratio, e.g. indicating sphericity

Y - NEW / CROSS SECTIONAL TECHNOLOGIES Y10 - TECHNICAL SUBJECTS COVERED BY FORMER USPC Y10T - TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

Y10T428/24992 - Density or compression of components

C - CHEMISTRY C04 - CEMENTS C04B - LIME, MAGNESIA

C04B2235/775 - Products showing a density-gradient
C04B2237/402 - Aluminium
C04B37/001 - {directly with other burned ceramic articles}

B - PERFORMING OPERATIONS B33 - ADDITIVE MANUFACTURING TECHNOLOGY B33Y - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING

B33Y10/00 - Processes of additive manufacturing

C - CHEMISTRY C04 - CEMENTS C04B - LIME, MAGNESIA

C04B2235/9653 - Translucent or transparent ceramics other than alumina

C - CHEMISTRY C25 - ELECTROLYTIC OR ELECTROPHORETIC PROCESSES C25D - PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS

C25D13/22 - Servicing or operating {apparatus or multistep processes}

B - PERFORMING OPERATIONS B32 - LAYERED PRODUCTS B32B - LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM

B32B15/00 - Layered products comprising {a layer of} metal

Y - NEW / CROSS SECTIONAL TECHNOLOGIES Y10 - TECHNICAL SUBJECTS COVERED BY FORMER USPC Y10T - TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

Y10T428/12458 - having composition, density, or hardness gradient

C - CHEMISTRY C04 - CEMENTS C04B - LIME, MAGNESIA

C04B37/025 - {consisting of glass or ceramic material}

Y - NEW / CROSS SECTIONAL TECHNOLOGIES Y10 - TECHNICAL SUBJECTS COVERED BY FORMER USPC Y10T - TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

Y10T428/24802 - Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.]

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DOE Contract Number:  

AC52-07NA27344

Resource Type:

Patent

Resource Relation:

Patent File Date: 2011 Apr 12

Country of Publication:

United States

Language:

English

Subject:

36 MATERIALS SCIENCE