Pulse joining cartridges

Golovashchenko, Sergey Fedorovich; Bonnen, John Joseph Francis

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A - human necessities
A01 - agriculture
A21 - baking
A22 - butchering
A23 - foods or foodstuffs
A24 - tobacco
A41 - wearing apparel
A42 - headwear
A43 - footwear
A44 - haberdashery
A45 - hand or travelling articles
A46 - brushware
A47 - furniture
A61 - medical or veterinary science
A62 - life-saving
A63 - sports
A99 - subject matter not otherwise provided for in this section
B - performing operations
B01 - physical or chemical processes or apparatus in general
B02 - crushing, pulverising, or disintegrating
B03 - separation of solid materials using liquids or using pneumatic tables or jigs
B04 - centrifugal apparatus or machines for carrying-out physical or chemical processes
B05 - spraying or atomising in general
B06 - generating or transmitting mechanical vibrations in general
B07 - separating solids from solids
B08 - cleaning
B09 - disposal of solid waste
B21 - mechanical metal-working without essentially removing material
B22 - casting
B23 - machine tools
B24 - grinding
B25 - hand tools
B26 - hand cutting tools
B27 - working or preserving wood or similar material
B28 - working cement, clay, or stone
B29 - working of plastics
B30 - presses
B31 - making articles of paper, cardboard or material worked in a manner analogous to paper
B32 - layered products
B33 - additive manufacturing technology
B41 - printing
B42 - bookbinding
B43 - writing or drawing implements
B44 - decorative arts
B60 - vehicles in general
B61 - railways
B62 - land vehicles for travelling otherwise than on rails
B63 - ships or other waterborne vessels
B64 - aircraft
B65 - conveying
B66 - hoisting
B67 - opening, closing {or cleaning} bottles, jars or similar containers
B68 - saddlery
B81 - microstructural technology
B82 - nanotechnology
B99 - subject matter not otherwise provided for in this section
C - chemistry
C01 - inorganic chemistry
C02 - treatment of water, waste water, sewage, or sludge
C03 - glass
C04 - cements
C05 - fertilisers
C06 - explosives
C07 - organic chemistry
C08 - organic macromolecular compounds
C09 - dyes
C10 - petroleum, gas or coke industries
C11 - animal or vegetable oils, fats, fatty substances or waxes
C12 - biochemistry
C13 - sugar industry
C14 - skins
C21 - metallurgy of iron
C22 - metallurgy
C23 - coating metallic material
C25 - electrolytic or electrophoretic processes
C30 - crystal growth
C40 - combinatorial technology
C99 - subject matter not otherwise provided for in this section
D - textiles
D01 - natural or man-made threads or fibres
D02 - yarns
D03 - weaving
D04 - braiding
D05 - sewing
D06 - treatment of textiles or the like
D07 - ropes
D10 - indexing scheme associated with sublasses of section d, relating to textiles
D21 - paper-making
D99 - subject matter not otherwise provided for in this section
E - fixed constructions
E01 - construction of roads, railways, or bridges
E02 - hydraulic engineering
E03 - water supply
E04 - building
E05 - locks
E06 - doors, windows, shutters, or roller blinds in general
E21 - earth drilling
E99 - subject matter not otherwise provided for in this section
F - mechanical engineering
F01 - machines or engines in general
F02 - combustion engines
F03 - machines or engines for liquids
F04 - positive - displacement machines for liquids
F05 - indexing schemes relating to engines or pumps in various subclasses of classes f01-f04
F15 - fluid-pressure actuators
F16 - engineering elements and units
F17 - storing or distributing gases or liquids
F21 - lighting
F22 - steam generation
F23 - combustion apparatus
F24 - heating
F25 - refrigeration or cooling
F26 - drying
F27 - furnaces
F28 - heat exchange in general
F41 - weapons
F42 - ammunition
F99 - subject matter not otherwise provided for in this section
G - physics
G01 - measuring
G02 - optics
G03 - photography
G04 - horology
G05 - controlling
G06 - computing
G07 - checking-devices
G08 - signalling
G09 - education
G10 - musical instruments
G11 - information storage
G12 - instrument details
G16 - information and communication technology [ict] specially adapted for specific application fields
G21 - nuclear physics
G99 - subject matter not otherwise provided for in this section
H - electricity
H01 - basic electric elements
H02 - generation
H03 - basic electronic circuitry
H04 - electric communication technique
H05 - electric techniques not otherwise provided for
H99 - subject matter not otherwise provided for in this section
Y - new / cross sectional technologies
Y02 - technologies or applications for mitigation or adaptation against climate change
Y04 - information or communication technologies having an impact on other technology areas
Y10 - technical subjects covered by former uspc

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Title: Pulse joining cartridges

Abstract

A pulsed joining tool includes a tool body that defines a cavity that receives an inner tubular member and an outer tubular member and a pulse joining cartridge. The tubular members are nested together with the cartridge being disposed around the outer tubular member. The cartridge includes a conductor, such as a wire or foil, that extends around the outer tubular member and is insulated to separate a supply segment from a return segment. A source of stored electrical energy is discharged through the conductor to join the tubular members with an electromagnetic force pulse.

Inventors:: Golovashchenko, Sergey Fedorovich; Bonnen, John Joseph Francis

Issue Date:: Tue Aug 23 00:00:00 EDT 2016

Research Org.:: Ford Global Technologies, LLC, Dearborn, MI (United States)

Sponsoring Org.:: USDOE

OSTI Identifier:: 1303820

Patent Number(s):: 9421636

Application Number:: 14/577,017

Assignee:: Ford Global Technologies, LLC (Dearborn, MI)

Patent Classifications (CPCs):: B - PERFORMING OPERATIONS B23 - MACHINE TOOLS B23K - SOLDERING OR UNSOLDERING

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B - PERFORMING OPERATIONS B23 - MACHINE TOOLS B23K - SOLDERING OR UNSOLDERING
B23K20/002 - {specially adapted for particular articles or work
B23K20/06 - by means of high energy impulses, e.g. magnetic energy
B23K20/22 - taking account of the properties of the materials to be welded
B23K2101/06 - Tubes
B23K2103/08 - Non-ferrous metals or alloys
B23K2103/10 - Aluminium or alloys thereof
B23K2103/15 - {Magnesium or alloys thereof}
B23K2103/172 - {wherein at least one of the layers is non-metallic}
B23K2103/18 - Dissimilar materials
B23K2103/20 - Ferrous alloys and aluminium or alloys thereof

Show less

DOE Contract Number:: EE0006432

Resource Type:: Patent

Resource Relation:: Patent File Date: 2014 Dec 19

Country of Publication:: United States

Language:: English

Subject:: 42 ENGINEERING

Citation Formats


                    Golovashchenko, Sergey Fedorovich, and Bonnen, John Joseph Francis. Pulse joining cartridges.  United States: N. p., 2016. 
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                    Golovashchenko, Sergey Fedorovich, & Bonnen, John Joseph Francis. Pulse joining cartridges.  United States.

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                    Golovashchenko, Sergey Fedorovich, and Bonnen, John Joseph Francis. Tue .  
        "Pulse joining cartridges".  United States.  https://www.osti.gov/servlets/purl/1303820.

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@article{osti_1303820,

  title        = {Pulse joining cartridges},

  author       = {Golovashchenko, Sergey Fedorovich and Bonnen, John Joseph Francis},

  abstractNote = {A pulsed joining tool includes a tool body that defines a cavity that receives an inner tubular member and an outer tubular member and a pulse joining cartridge. The tubular members are nested together with the cartridge being disposed around the outer tubular member. The cartridge includes a conductor, such as a wire or foil, that extends around the outer tubular member and is insulated to separate a supply segment from a return segment. A source of stored electrical energy is discharged through the conductor to join the tubular members with an electromagnetic force pulse.},

  doi          = {},

  journal      = {},
number       = ,

  volume       = ,

  place        = {United States},

  year         = {Tue Aug 23 00:00:00 EDT 2016},

  month        = {Tue Aug 23 00:00:00 EDT 2016}

}

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REACTIVE CONDUCTORS FOR INCREASED EFFICIENCY OF EXPLODING FOIL INITIATORS AND OTHER DETONATORS
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Magnetic Pulse Formed Vehicle Driveshaft and Method of Making Same
patent-application, September 2013

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TUBE PROFILE MACHINING PROCESS
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Smith, Johnny N.; O'Neil, Thomas M.
US Patent Application 14/065511; 20140124075
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TIE ROD TUBE ASSEMBLY AND METHOD OF FORMING BY MAGNETIC PULSE WELDING
patent-application, May 2014

Deierling, Phillip E.; Davis, Mark A.; Dutkiewicz, Jeffrey A.
US Patent Application 14/074141; 20140125024
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COILED TUBING LAP WELDS BY MAGNETIC PULSE WELDING
patent-application, November 2015

Grubb, Scott A.
US Patent Application 14/715889; 20150328712
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/20150328712

Solid Cartridge for a Pulse Weld Forming Electrode and Method of Joining Tubular Members
patent-application, January 2016

Bonnen, John Joseph Francis; Golovashchenko, Sergey Fedorovich; Mamutov, Alexander
US Patent Application 14/321942; 20160001392
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/20160001392

Electrode Cartridge for Pulse Welding
patent-application, February 2016

Bonnen, John Joseph Francis; Golovashchenko, Sergey Fedorovich; Mamutov, Alexander
US Patent Application 14/454968; 20160039041
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/20160039041

Vaporizing foil actuator: A tool for collision welding
journal, December 2013

Vivek, A.; Hansen, S. R.; Liu, B. C.
Journal of Materials Processing Technology, Vol. 213, Issue 12, p. 2304-2311
https://doi.org/10.1016/j.jmatprotec.2013.07.006

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Title: Pulse joining cartridges

Abstract

Citation Formats

Device for Magnetic-and-Pulse Working of Metals with Pressure patent, March 1970

Method of Pressure Welding patent, July 1970

Apparatus for Pulse Forming patent, September 1970

MAGNETIC WELDING AND FORMING patent, February 1971

WELDING AND FORMING METHOD patent, September 1971

A CENTERING PLUG FOR MAGNETIC WELDING A PLUG IN THE END OF A TUBE patent, October 1972

Welding and forming method patent, October 1976

Sealing of controlled-atmosphere containers by magnewelding patent, August 1978

Inductor for magnetic pulse working of tubular metal articles patent, December 1978

Method for lap welding of skelps and device for effecting same patent, April 1979

System and method for impact welding by magnetic propulsion patent, March 1985

Welding fixture for nuclear fuel pin cladding assemblies patent, August 1986

Joining or welding of metal objects by a pulsed magnetic force patent, October 1998

Method for joining vehicle frame components patent, October 1999

Method of magnetic pulse welding an end fitting to a driveshaft tube of a vehicular driveshaft patent, November 1999

Electromagnetic forming apparatus patent, May 2001

Molecular bonding of vehicle frame components using magnetic impulse welding techniques patent, May 2001

Apparatus and method for joining vehicle frame components patent, July 2001

End fitting adapted to be secured to driveshaft tube by electromagnetic pulse welding patent, April 2002

Fabricating automotive spaceframes using electromagnetic forming or magnetic pulse welding patent, May 2002

Hydroforming a tubular structure of varying diameter from a tubular blank made using electromagnetic pulse welding patent, November 2002

Method of fabricating structural joints patent, May 2003

Method for manufacturing a metallic tubular assembly patent, February 2004

Molecular bonding of vehicle frame components using magnetic impulse welding techniques patent, November 2004

Method for joining axle components patent, November 2004

Method for joining suspension components patent, March 2005

Yoke structure that is adapted to be secured to a tube using magnetic pulse welding techniques patent, May 2005

Simultaneous magnetic pulse framing patent, June 2005

Method for securing a yoke to a tube using magnetic pulse welding techniques patent, June 2005

Method and apparatus for performing a magnetic pulse welding operation patent, July 2005

Magnetic welder patent, April 2006

Tool and method for assembling metal parts by impacting with the aid of a magnetic force using two electromagnetic coils movable with respect to each other patent, June 2011

Mixed metal magnetic pulse impact beam patent, January 2013

Method for high pressure/high velocity welding or joining first and second metal workpieces before welding/joining; article of manufacture made thereby patent, March 2013

Solid cartridge for a pulse weld forming electrode and method of joining tubular members patent, February 2016

Method of magnetic pulse welding an end fitting to a driveshaft tube of a vehicular driveshaft patent-application, September 2003

Fastening element for part of a trim inside a motor vehicle patent-application, April 2004

Method for joining axle components patent-application, June 2004

Method for monitoring the performance of a magnetic pulse forming or welding process patent-application, March 2005

ELECTROMAGNETIC HEMMING MACHINE AND METHOD FOR JOINING SHEET METAL LAYERS patent-application, May 2005

Coil design for magnetic pulse welding and forming patent-application, September 2005

Magnetic pulse welding of steel propshafts patent-application, April 2006

Method for performing a magnetic pulse welding operation patent-application, June 2006

MAGNETIC FIELD CONCENTRATOR FOR ELECTROMAGNETIC FORMING AND MAGNETIC PULSE WELDING OF FLUID JOINTS patent-application, June 2006

Method of manufacturing a combined driveshaft tube and yoke assembly patent-application, July 2006

Opposed current flow magnetic pulse forming and joining system patent-application, August 2006

ELECTROMAGNETIC PULSE WELDING OF FLUID JOINTS patent-application, September 2006

Apparatus and method for manufacture of a driveshaft patent-application, December 2006

Bi-Metallic Connectors, Method for Producing the Same, and Method for Connecting the Same to a Structure patent-application, October 2007

Vehicle exhaust component assembly using magnetic pulse welding patent-application, March 2008

Open coil EMP apparatus patent-application, October 2008

TOOL AND METHOD FOR ASSEMBLING METAL PARTS BY IMPACTING WITH THE AID OF MAGNETIC FORCE USING TWO ELECTROMAGNETIC COILS MOVABLE WITH RESPECT TO EACH OTHER patent-application, February 2009

Method for high pressure/high velocity welding or joining first and second metal workpieces before welding/joining; article of manufacture made thereby patent-application, May 2010

MIXED METAL MAGNETIC PULSE IMPACT BEAM patent-application, September 2010

Swelling Packer and Method of Construction patent-application, November 2010

MANUFACTURING METHOD FOR ROD MEMBER OF THREE-DIMENSIONAL STATICALLY INDETERMINATE TRUSS STRUCTURE patent-application, May 2011

LOW TEMPERATURE ENCAPSULATE WELDING patent-application, January 2012

Magnetic Pulse Welding and Forming for Plates patent-application, April 2013

REACTIVE CONDUCTORS FOR INCREASED EFFICIENCY OF EXPLODING FOIL INITIATORS AND OTHER DETONATORS patent-application, May 2013

Magnetic Pulse Formed Vehicle Driveshaft and Method of Making Same patent-application, September 2013

TUBE PROFILE MACHINING PROCESS patent-application, May 2014

TIE ROD TUBE ASSEMBLY AND METHOD OF FORMING BY MAGNETIC PULSE WELDING patent-application, May 2014

COILED TUBING LAP WELDS BY MAGNETIC PULSE WELDING patent-application, November 2015

Solid Cartridge for a Pulse Weld Forming Electrode and Method of Joining Tubular Members patent-application, January 2016

Electrode Cartridge for Pulse Welding patent-application, February 2016

Vaporizing foil actuator: A tool for collision welding journal, December 2013

Device for Magnetic-and-Pulse Working of Metals with Pressure
patent, March 1970

Method of Pressure Welding
patent, July 1970

Apparatus for Pulse Forming
patent, September 1970

MAGNETIC WELDING AND FORMING
patent, February 1971

WELDING AND FORMING METHOD
patent, September 1971

A CENTERING PLUG FOR MAGNETIC WELDING A PLUG IN THE END OF A TUBE
patent, October 1972

Welding and forming method
patent, October 1976

Sealing of controlled-atmosphere containers by magnewelding
patent, August 1978

Inductor for magnetic pulse working of tubular metal articles
patent, December 1978

Method for lap welding of skelps and device for effecting same
patent, April 1979

System and method for impact welding by magnetic propulsion
patent, March 1985

Welding fixture for nuclear fuel pin cladding assemblies
patent, August 1986

Joining or welding of metal objects by a pulsed magnetic force
patent, October 1998

Method for joining vehicle frame components
patent, October 1999

Method of magnetic pulse welding an end fitting to a driveshaft tube of a vehicular driveshaft
patent, November 1999

Electromagnetic forming apparatus
patent, May 2001

Molecular bonding of vehicle frame components using magnetic impulse welding techniques
patent, May 2001

Apparatus and method for joining vehicle frame components
patent, July 2001

End fitting adapted to be secured to driveshaft tube by electromagnetic pulse welding
patent, April 2002

Fabricating automotive spaceframes using electromagnetic forming or magnetic pulse welding
patent, May 2002

Hydroforming a tubular structure of varying diameter from a tubular blank made using electromagnetic pulse welding
patent, November 2002

Method of fabricating structural joints
patent, May 2003

Method for manufacturing a metallic tubular assembly
patent, February 2004

Molecular bonding of vehicle frame components using magnetic impulse welding techniques
patent, November 2004

Method for joining axle components
patent, November 2004

Method for joining suspension components
patent, March 2005

Yoke structure that is adapted to be secured to a tube using magnetic pulse welding techniques
patent, May 2005

Simultaneous magnetic pulse framing
patent, June 2005

Method for securing a yoke to a tube using magnetic pulse welding techniques
patent, June 2005

Method and apparatus for performing a magnetic pulse welding operation
patent, July 2005

Magnetic welder
patent, April 2006

Tool and method for assembling metal parts by impacting with the aid of a magnetic force using two electromagnetic coils movable with respect to each other
patent, June 2011

Mixed metal magnetic pulse impact beam
patent, January 2013

Method for high pressure/high velocity welding or joining first and second metal workpieces before welding/joining; article of manufacture made thereby
patent, March 2013

Solid cartridge for a pulse weld forming electrode and method of joining tubular members
patent, February 2016

Method of magnetic pulse welding an end fitting to a driveshaft tube of a vehicular driveshaft
patent-application, September 2003

Fastening element for part of a trim inside a motor vehicle
patent-application, April 2004

Method for joining axle components
patent-application, June 2004

Method for monitoring the performance of a magnetic pulse forming or welding process
patent-application, March 2005

ELECTROMAGNETIC HEMMING MACHINE AND METHOD FOR JOINING SHEET METAL LAYERS
patent-application, May 2005

Coil design for magnetic pulse welding and forming
patent-application, September 2005

Magnetic pulse welding of steel propshafts
patent-application, April 2006

Method for performing a magnetic pulse welding operation
patent-application, June 2006

MAGNETIC FIELD CONCENTRATOR FOR ELECTROMAGNETIC FORMING AND MAGNETIC PULSE WELDING OF FLUID JOINTS
patent-application, June 2006

Method of manufacturing a combined driveshaft tube and yoke assembly
patent-application, July 2006

Opposed current flow magnetic pulse forming and joining system
patent-application, August 2006

ELECTROMAGNETIC PULSE WELDING OF FLUID JOINTS
patent-application, September 2006

Apparatus and method for manufacture of a driveshaft
patent-application, December 2006

Bi-Metallic Connectors, Method for Producing the Same, and Method for Connecting the Same to a Structure
patent-application, October 2007

Vehicle exhaust component assembly using magnetic pulse welding
patent-application, March 2008

Open coil EMP apparatus
patent-application, October 2008

TOOL AND METHOD FOR ASSEMBLING METAL PARTS BY IMPACTING WITH THE AID OF MAGNETIC FORCE USING TWO ELECTROMAGNETIC COILS MOVABLE WITH RESPECT TO EACH OTHER
patent-application, February 2009

Method for high pressure/high velocity welding or joining first and second metal workpieces before welding/joining; article of manufacture made thereby
patent-application, May 2010

MIXED METAL MAGNETIC PULSE IMPACT BEAM
patent-application, September 2010

Swelling Packer and Method of Construction
patent-application, November 2010

MANUFACTURING METHOD FOR ROD MEMBER OF THREE-DIMENSIONAL STATICALLY INDETERMINATE TRUSS STRUCTURE
patent-application, May 2011

LOW TEMPERATURE ENCAPSULATE WELDING
patent-application, January 2012

Magnetic Pulse Welding and Forming for Plates
patent-application, April 2013

REACTIVE CONDUCTORS FOR INCREASED EFFICIENCY OF EXPLODING FOIL INITIATORS AND OTHER DETONATORS
patent-application, May 2013

Magnetic Pulse Formed Vehicle Driveshaft and Method of Making Same
patent-application, September 2013

TUBE PROFILE MACHINING PROCESS
patent-application, May 2014

TIE ROD TUBE ASSEMBLY AND METHOD OF FORMING BY MAGNETIC PULSE WELDING
patent-application, May 2014

COILED TUBING LAP WELDS BY MAGNETIC PULSE WELDING
patent-application, November 2015

Solid Cartridge for a Pulse Weld Forming Electrode and Method of Joining Tubular Members
patent-application, January 2016

Electrode Cartridge for Pulse Welding
patent-application, February 2016

Vaporizing foil actuator: A tool for collision welding
journal, December 2013