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Title: Laser processing of solar cells with anti-reflective coating

Abstract

Contact holes of solar cells are formed by laser ablation to accommodate various solar cell designs. Use of a laser to form the contact holes is facilitated by replacing films formed on the diffusion regions with a film that has substantially uniform thickness. Contact holes may be formed to deep diffusion regions to increase the laser ablation process margins. The laser configuration may be tailored to form contact holes through dielectric films of varying thicknesses.

Inventors:
; ; ; ; ;
Issue Date:
Research Org.:
SunPower Corporation, San Jose, CA (United States)
Sponsoring Org.:
USDOE
OSTI Identifier:
1240400
Patent Number(s):
9263602
Application Number:
14/061,584
Assignee:
SunPower Corporation (San Jose, CA)
Patent Classifications (CPCs):
H - ELECTRICITY H01 - BASIC ELECTRIC ELEMENTS H01L - SEMICONDUCTOR DEVICES
Y - NEW / CROSS SECTIONAL TECHNOLOGIES Y02 - TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE Y02E - REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
DOE Contract Number:  
FC36-07GO17043
Resource Type:
Patent
Resource Relation:
Patent File Date: 2013 Oct 23
Country of Publication:
United States
Language:
English
Subject:
14 SOLAR ENERGY; 36 MATERIALS SCIENCE

Citation Formats

Harley, Gabriel, Smith, David D., Dennis, Tim, Waldhauer, Ann, Kim, Taeseok, and Cousins, Peter John. Laser processing of solar cells with anti-reflective coating. United States: N. p., 2016. Web.
Harley, Gabriel, Smith, David D., Dennis, Tim, Waldhauer, Ann, Kim, Taeseok, & Cousins, Peter John. Laser processing of solar cells with anti-reflective coating. United States.
Harley, Gabriel, Smith, David D., Dennis, Tim, Waldhauer, Ann, Kim, Taeseok, and Cousins, Peter John. Tue . "Laser processing of solar cells with anti-reflective coating". United States. https://www.osti.gov/servlets/purl/1240400.
@article{osti_1240400,
title = {Laser processing of solar cells with anti-reflective coating},
author = {Harley, Gabriel and Smith, David D. and Dennis, Tim and Waldhauer, Ann and Kim, Taeseok and Cousins, Peter John},
abstractNote = {Contact holes of solar cells are formed by laser ablation to accommodate various solar cell designs. Use of a laser to form the contact holes is facilitated by replacing films formed on the diffusion regions with a film that has substantially uniform thickness. Contact holes may be formed to deep diffusion regions to increase the laser ablation process margins. The laser configuration may be tailored to form contact holes through dielectric films of varying thicknesses.},
doi = {},
journal = {},
number = ,
volume = ,
place = {United States},
year = {2016},
month = {2}
}

Works referenced in this record:

Laser ablation and contact formation for Cu-plated large area C-silicon industrial solar cells
conference, June 2010


Electroluminescent laminate with thick film dielectric
patent, July 1995


Process and fabrication methods for emitter wrap through back contact solar cells
patent-application, March 2006


Preventing harmful polarization of solar cells
patent-application, September 2006


Array of small contacts for solar cell fabrication
patent-application, December 2008


Anti-Reflective Coating With High Optical Absorption Layer For Backside Contact Solar Cells
patent-application, June 2009


Methods for forming mutiple-layer electrode structures for silicon photovoltaic cells
patent-application, September 2009


Ablation Of Film Stacks In Solar Cell Fabrication Processes
patent-application, December 2011