Stationary semi-solid battery module and method of manufacture

Title: Stationary semi-solid battery module and method of manufacture

Abstract

A method of manufacturing an electrochemical cell includes transferring an anode semi-solid suspension to an anode compartment defined at least in part by an anode current collector and an separator spaced apart from the anode collector. The method also includes transferring a cathode semi-solid suspension to a cathode compartment defined at least in part by a cathode current collector and the separator spaced apart from the cathode collector. The transferring of the anode semi-solid suspension to the anode compartment and the cathode semi-solid to the cathode compartment is such that a difference between a minimum distance and a maximum distance between the anode current collector and the separator is maintained within a predetermined tolerance. The method includes sealing the anode compartment and the cathode compartment.

Inventors:: Slocum, Alexander; Doherty, Tristan; Bazzarella, Ricardo; Cross, III, James C.; Limthongkul, Pimpa; Duduta, Mihai; Disko, Jeffry; Yang, Allen; Wilder, Throop; Carter, William Craig; Chiang, Yet-Ming

Issue Date:: 2015-12-01

Research Org.:: 24M Technologies, Inc., Cambridge, MA (United States)

Sponsoring Org.:: USDOE

OSTI Identifier:: 1227274

Patent Number(s):: 9203092

Application Number:: 13/607,021

Assignee:: 24M Technologies, Inc

Patent Classifications (CPCs):: H - ELECTRICITY H01 - BASIC ELECTRIC ELEMENTS H01M - PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY

Y - NEW / CROSS SECTIONAL TECHNOLOGIES Y10 - TECHNICAL SUBJECTS COVERED BY FORMER USPC Y10T - TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

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H - ELECTRICITY H01 - BASIC ELECTRIC ELEMENTS H01M - PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
H01M10/052 - Li-accumulators
H01M2004/023 - {Gel electrode}

Y - NEW / CROSS SECTIONAL TECHNOLOGIES Y10 - TECHNICAL SUBJECTS COVERED BY FORMER USPC Y10T - TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
Y10T29/49108 - Electric battery cell making

Y - NEW / CROSS SECTIONAL TECHNOLOGIES Y02 - TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE Y02E - REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
Y02E60/10 - Energy storage

H - ELECTRICITY H01 - BASIC ELECTRIC ELEMENTS H01M - PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
H01M4/76 - Containers for holding the active material, e.g. tubes, capsules

Y - NEW / CROSS SECTIONAL TECHNOLOGIES Y10 - TECHNICAL SUBJECTS COVERED BY FORMER USPC Y10T - TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
Y10T29/4911 - including sealing

H - ELECTRICITY H01 - BASIC ELECTRIC ELEMENTS H01M - PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
H01M4/0478 - {with dispersions, suspensions or pastes}
H01M4/0433 - {Molding}

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DOE Contract Number:: AR0000102

Resource Type:: Patent

Resource Relation:: Patent File Date: 2012 Sep 07

Country of Publication:: United States

Language:: English

Subject:: 25 ENERGY STORAGE

Citation Formats


                    Slocum, Alexander, Doherty, Tristan, Bazzarella, Ricardo, Cross, III, James C., Limthongkul, Pimpa, Duduta, Mihai, Disko, Jeffry, Yang, Allen, Wilder, Throop, Carter, William Craig, and Chiang, Yet-Ming. Stationary semi-solid battery module and method of manufacture.  United States: N. p., 2015. 
        Web.

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                    Slocum, Alexander, Doherty, Tristan, Bazzarella, Ricardo, Cross, III, James C., Limthongkul, Pimpa, Duduta, Mihai, Disko, Jeffry, Yang, Allen, Wilder, Throop, Carter, William Craig, & Chiang, Yet-Ming. Stationary semi-solid battery module and method of manufacture.  United States.

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                    Slocum, Alexander, Doherty, Tristan, Bazzarella, Ricardo, Cross, III, James C., Limthongkul, Pimpa, Duduta, Mihai, Disko, Jeffry, Yang, Allen, Wilder, Throop, Carter, William Craig, and Chiang, Yet-Ming. Tue .  
        "Stationary semi-solid battery module and method of manufacture".  United States.  https://www.osti.gov/servlets/purl/1227274.

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@article{osti_1227274,

  title        = {Stationary semi-solid battery module and method of manufacture},

  author       = {Slocum, Alexander and Doherty, Tristan and Bazzarella, Ricardo and Cross, III, James C. and Limthongkul, Pimpa and Duduta, Mihai and Disko, Jeffry and Yang, Allen and Wilder, Throop and Carter, William Craig and Chiang, Yet-Ming},

  abstractNote = {A method of manufacturing an electrochemical cell includes transferring an anode semi-solid suspension to an anode compartment defined at least in part by an anode current collector and an separator spaced apart from the anode collector. The method also includes transferring a cathode semi-solid suspension to a cathode compartment defined at least in part by a cathode current collector and the separator spaced apart from the cathode collector. The transferring of the anode semi-solid suspension to the anode compartment and the cathode semi-solid to the cathode compartment is such that a difference between a minimum distance and a maximum distance between the anode current collector and the separator is maintained within a predetermined tolerance. The method includes sealing the anode compartment and the cathode compartment.},

  doi          = {},

  journal      = {},
number       = ,

  volume       = ,

  place        = {United States},

  year         = {2015},

  month        = {12}

}

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Title: Stationary semi-solid battery module and method of manufacture

Abstract

Citation Formats

Container Filling Apparatus patent, July 1940

Battery-Filling Apparatus with Electronic Signaling Unit patent, November 1971

Flat battery with electrodes in slurry form patent, August 1978

Method and apparatus for filling containers with a relatively viscous material patent, April 1980

Method of making electrodes for electrochemical cell patent, May 1983

Electrode for membrane electrolysis patent, September 1987

Materials for electrical devices patent, April 1989

Solid state electrochemical cell having porous cathode current collector patent, May 1990

Apparatus and method for extruding shear thinning material patent, May 1994

Method for producing a sheet-like plate patent, October 1997

Method of producing a sheet electrode plate for electrochemical battery patent, December 1997

Extrusion of electrode material by liquid injection into extruder barrel patent, March 1998

Continuous process to produce lithium-polymer batteries patent, May 1998

Limited rechargeable lithium battery based on a cathode slurry patent, August 1998

Producing electrode sheet with multilayer structure by simultaneous multilayer coating patent, November 1998

Alkaline cell with semisolid cathode patent, March 2001

Electrode for an electric double layer capacitor and process for producing it patent, July 2001

Extruding electrode material patent, September 2001

Continuous melt process for fabricating ionically conductive articles patent, September 2001

Continuous method for manufacturing a Laminated electrolyte and electrode assembly patent, September 2001

Li-Ion cell with shielded leads patent, June 2002

Process for forming multilayer articles by melt extrusion patent, January 2003

Method for making electrode patent, July 2003

Method for making electrode patent, September 2005

Multilayer structure including an active electrochemical material and ionic polymer in a electrochemical cell patent, January 2006

Co-extrusion manufacturing process of thin film electrochemical cell for lithium polymer batteries and apparatus therefor patent, April 2010

Semi-Solid Lithium Rechargeable Flow Battery journal, May 2011

Container Filling Apparatus
patent, July 1940

Battery-Filling Apparatus with Electronic Signaling Unit
patent, November 1971

Flat battery with electrodes in slurry form
patent, August 1978

Method and apparatus for filling containers with a relatively viscous material
patent, April 1980

Method of making electrodes for electrochemical cell
patent, May 1983

Electrode for membrane electrolysis
patent, September 1987

Materials for electrical devices
patent, April 1989

Solid state electrochemical cell having porous cathode current collector
patent, May 1990

Apparatus and method for extruding shear thinning material
patent, May 1994

Method for producing a sheet-like plate
patent, October 1997

Method of producing a sheet electrode plate for electrochemical battery
patent, December 1997

Extrusion of electrode material by liquid injection into extruder barrel
patent, March 1998

Continuous process to produce lithium-polymer batteries
patent, May 1998

Limited rechargeable lithium battery based on a cathode slurry
patent, August 1998

Producing electrode sheet with multilayer structure by simultaneous multilayer coating
patent, November 1998

Alkaline cell with semisolid cathode
patent, March 2001

Electrode for an electric double layer capacitor and process for producing it
patent, July 2001

Extruding electrode material
patent, September 2001

Continuous melt process for fabricating ionically conductive articles
patent, September 2001

Continuous method for manufacturing a Laminated electrolyte and electrode assembly
patent, September 2001

Li-Ion cell with shielded leads
patent, June 2002

Process for forming multilayer articles by melt extrusion
patent, January 2003

Method for making electrode
patent, July 2003

Method for making electrode
patent, September 2005

Multilayer structure including an active electrochemical material and ionic polymer in a electrochemical cell
patent, January 2006

Co-extrusion manufacturing process of thin film electrochemical cell for lithium polymer batteries and apparatus therefor
patent, April 2010

Semi-Solid Lithium Rechargeable Flow Battery
journal, May 2011