Foam-based adsorbents having high adsorption capacities for recovering dissolved metals and methods thereof

Janke, Christopher J.; Dai, Sheng; Oyola, Yatsandra

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A - human necessities
A01 - agriculture
A21 - baking
A22 - butchering
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A24 - tobacco
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Title: Foam-based adsorbents having high adsorption capacities for recovering dissolved metals and methods thereof

Abstract

Foam-based adsorbents and a related method of manufacture are provided. The foam-based adsorbents include polymer foam with grafted side chains and an increased surface area per unit weight to increase the adsorption of dissolved metals, for example uranium, from aqueous solutions. A method for forming the foam-based adsorbents includes irradiating polymer foam, grafting with polymerizable reactive monomers, reacting with hydroxylamine, and conditioning with an alkaline solution. Foam-based adsorbents formed according to the present method demonstrated a significantly improved uranium adsorption capacity per unit weight over existing adsorbents.

Inventors:: Janke, Christopher J.; Dai, Sheng; Oyola, Yatsandra

Issue Date:: 2015-06-02

Research Org.:: Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)

Sponsoring Org.:: USDOE

OSTI Identifier:: 1183462

Patent Number(s):: 9044739

Application Number:: 14/226,956

Assignee:: UT-Battelle, LLC (Oak Ridge, TN)

Patent Classifications (CPCs):: B - PERFORMING OPERATIONS B01 - PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL B01J - CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY

C - CHEMISTRY C08 - ORGANIC MACROMOLECULAR COMPOUNDS C08J - WORKING-UP

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B - PERFORMING OPERATIONS B01 - PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL B01J - CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY
B01J20/264 - {derived from different types of monomers, e.g. linear or branched copolymers, block copolymers, graft copolymers}
B01J20/265 - {modified or post-treated polymers
B01J20/28004 - {Sorbent size or size distribution, e.g. particle size}
B01J20/28016 - {Particle form}
B01J20/28023 - {Fibres or filaments
B01J20/28033 - {Membrane, sheet, cloth, pad, lamellar or mat}
B01J20/3085 - {Chemical treatments not covered by groups B01J20/3007 - B01J20/3078}
B01J45/00 - Ion-exchange in which a complex or a chelate is formed

C - CHEMISTRY C08 - ORGANIC MACROMOLECULAR COMPOUNDS C08J - WORKING-UP
C08J2323/06 - Polyethene
C08J2433/18 - Homopolymers or copolymers of nitriles
C08J3/28 - Treatment by wave energy or particle radiation
C08J7/16 - with polymerisable compounds
C08J7/18 - using wave energy or particle radiation
C08J9/36 - After-treatment

C - CHEMISTRY C22 - METALLURGY C22B - PRODUCTION AND REFINING OF METALS
C22B60/0265 - {extraction by solid resins}

D - TEXTILES D02 - YARNS D02G - CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS
D02G3/22 - Yarns or threads characterised by constructional features {, e.g. blending, filament/fibre
D02G3/34 - Yarns or threads having slubs, knops, spirals, loops, tufts, or other irregular or decorative effects, i.e. effect yarns {

D - TEXTILES D06 - TREATMENT OF TEXTILES OR THE LIKE D06M - TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
D06M10/008 - {Treatment with radioactive elements or with neutrons, alpha, beta or gamma rays}
D06M11/63 - with hydroxylamine or hydrazine
D06M14/28 - of macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
D06M15/263 - of unsaturated carboxylic acids
D06M15/31 - of unsaturated nitriles
D06M2101/20 - Polyalkenes, polymers or copolymers of compounds with alkenyl groups bonded to aromatic groups

Y - NEW / CROSS SECTIONAL TECHNOLOGIES Y10 - TECHNICAL SUBJECTS COVERED BY FORMER USPC Y10T - TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
Y10T428/2973 - Particular cross section
Y10T428/2978 - Surface characteristic

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DOE Contract Number:: AC05-00OR22725

Resource Type:: Patent

Country of Publication:: United States

Language:: English

Subject:: 37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CHEMISTRY; 54 ENVIRONMENTAL SCIENCES

Citation Formats


                    Janke, Christopher J., Dai, Sheng, and Oyola, Yatsandra. Foam-based adsorbents having high adsorption capacities for recovering dissolved metals and methods thereof.  United States: N. p., 2015. 
        Web.

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                    Janke, Christopher J., Dai, Sheng, & Oyola, Yatsandra. Foam-based adsorbents having high adsorption capacities for recovering dissolved metals and methods thereof.  United States.

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                    Janke, Christopher J., Dai, Sheng, and Oyola, Yatsandra. Tue .  
        "Foam-based adsorbents having high adsorption capacities for recovering dissolved metals and methods thereof".  United States.  https://www.osti.gov/servlets/purl/1183462.

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@article{osti_1183462,

  title        = {Foam-based adsorbents having high adsorption capacities for recovering dissolved metals and methods thereof},

  author       = {Janke, Christopher J. and Dai, Sheng and Oyola, Yatsandra},

  abstractNote = {Foam-based adsorbents and a related method of manufacture are provided. The foam-based adsorbents include polymer foam with grafted side chains and an increased surface area per unit weight to increase the adsorption of dissolved metals, for example uranium, from aqueous solutions. A method for forming the foam-based adsorbents includes irradiating polymer foam, grafting with polymerizable reactive monomers, reacting with hydroxylamine, and conditioning with an alkaline solution. Foam-based adsorbents formed according to the present method demonstrated a significantly improved uranium adsorption capacity per unit weight over existing adsorbents.},

  doi          = {},

  journal      = {},
number       = ,

  volume       = ,

  place        = {United States},

  year         = {2015},

  month        = {6}

}

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Works referenced in this record:

Hydrophilic substrate for sorbing heavy metals
patent, November 1982

Kiefer, John E.
US Patent Document 4,361,493
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/4361493

Uranium adsorbing material and process for preparing the same
patent, November 1986

Sugo, Takanobu; Okamoto, Jiro; Ishigaki, Isao
US Patent Document 4,622,366
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Method of making plural component fibers
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Hills, William H.
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Uranium adsorbent
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Yoshiaki, Kobuke; Shigeto, Yoshida
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Hills, William H.
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Spin pack for spinning synthetic polymeric fibers
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Hodan, John A.; Ilg, Otto M.
US Patent Document 5,533,883
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Profiled multi-component fiber flow plate method
patent, September 1996

Hills, William H.
US Patent Document 5,551,588
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/5551588

Distribution plate for spin pack assembly
patent, October 1996

Hills, William H.
US Patent Document 5,562,930
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Melt-spinning synthetic polymeric fibers
patent, November 1996

Hodan, John A.; Ilg, Otto M.
US Patent Document 5,575,063
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Melt-spinning synthetic polymeric fibers
patent, April 1997

Hodan, John A.; Ilg, Otto M.
US Patent Document 5,620,644
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Metal-collecting apparatus and method for elution and recovery of metal from metal-collecting material
patent, February 2005

Sugo, Takanobu; Katakai, Akio; Seko, Noriaki
US Patent Document 6,852,233
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/6852233

Collector for adsorptive recovery of dissolved metal from sea water
patent, March 2005

Sugo, Takanobu; Katakai, Akio; Seko, Noriaki
US Patent Document 6,863,812
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Process for emulsion graft polymerization and products thereof
patent-application, December 2005

Seko, Noriaki; Tamada, Masao
US Patent Application 11/141039; 20050272876
URL: https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/20050272876

Functional Filter Medium
patent-application, September 2008

Tamada, Masao; Seko, Noriaki; Ueki, Yuji
US Patent Application 12/053019; 20080230471
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Similar Records

Title: Foam-based adsorbents having high adsorption capacities for recovering dissolved metals and methods thereof

Abstract

Citation Formats

Hydrophilic substrate for sorbing heavy metals patent, November 1982

Uranium adsorbing material and process for preparing the same patent, November 1986

Method of making plural component fibers patent, November 1992

Uranium adsorbent patent, January 1994

Apparatus for making profiled multi-component yarns patent, September 1994

Process of making multiple mono-component fiber patent, November 1995

Spin pack for spinning synthetic polymeric fibers patent, July 1996

Profiled multi-component fiber flow plate method patent, September 1996

Distribution plate for spin pack assembly patent, October 1996

Melt-spinning synthetic polymeric fibers patent, November 1996

Melt-spinning synthetic polymeric fibers patent, April 1997

Metal-collecting apparatus and method for elution and recovery of metal from metal-collecting material patent, February 2005

Collector for adsorptive recovery of dissolved metal from sea water patent, March 2005

Process for emulsion graft polymerization and products thereof patent-application, December 2005

Functional Filter Medium patent-application, September 2008

Hydrophilic substrate for sorbing heavy metals
patent, November 1982

Uranium adsorbing material and process for preparing the same
patent, November 1986

Method of making plural component fibers
patent, November 1992

Uranium adsorbent
patent, January 1994

Apparatus for making profiled multi-component yarns
patent, September 1994

Process of making multiple mono-component fiber
patent, November 1995

Spin pack for spinning synthetic polymeric fibers
patent, July 1996

Profiled multi-component fiber flow plate method
patent, September 1996

Distribution plate for spin pack assembly
patent, October 1996

Melt-spinning synthetic polymeric fibers
patent, November 1996

Melt-spinning synthetic polymeric fibers
patent, April 1997

Metal-collecting apparatus and method for elution and recovery of metal from metal-collecting material
patent, February 2005

Collector for adsorptive recovery of dissolved metal from sea water
patent, March 2005

Process for emulsion graft polymerization and products thereof
patent-application, December 2005

Functional Filter Medium
patent-application, September 2008