Method of joining ITM materials using a partially or fully-transient liquid phase

Butt, Darryl Paul; Cutler, Raymond Ashton; Rynders, Steven Walton; Carolan, Michael Francis

Title: Method of joining ITM materials using a partially or fully-transient liquid phase

Abstract

A method of forming a composite structure includes: (1) providing first and second sintered bodies containing first and second multicomponent metallic oxides having first and second identical crystal structures that are perovskitic or fluoritic; (2) providing a joint material containing at least one metal oxide: (a) containing (i) at least one metal of an identical IUPAC Group as at least one sintered body metal in one of the multicomponent metallic oxides, (ii) a first row D-Block transition metal not contained in the multicomponent metallic oxides, and/or (iii) a lanthanide not contained in the multicomponent metallic oxides; (b) free of metals contained in the multicomponent metallic oxides; (c) free of cations of boron, silicon, germanium, tin, lead, arsenic, antimony, phosphorus and tellurium; and (d) having a melting point below the sintering temperatures of the sintered bodies; and (3) heating to a joining temperature above the melting point and below the sintering temperatures.

Inventors:: Butt, Darryl Paul; Cutler, Raymond Ashton; Rynders, Steven Walton; Carolan, Michael Francis

Issue Date:: 2006-03-14

Research Org.:: Air Products and Chemicals, Inc., Allentown, PA (United States)

Sponsoring Org.:: USDOE

OSTI Identifier:: 1175669

Patent Number(s):: 7011898

Application Number:: 10/393,954

Assignee:: Air Products and Chemicals, Inc. (Allentown, PA)

Patent Classifications (CPCs):: C - CHEMISTRY C04 - CEMENTS C04B - LIME, MAGNESIA

Y - NEW / CROSS SECTIONAL TECHNOLOGIES Y02 - TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE Y02E - REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION

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C - CHEMISTRY C04 - CEMENTS C04B - LIME, MAGNESIA
C04B2237/34 - Oxidic
C04B2235/6565 - Cooling rate
C04B2235/3213 - Strontium oxides or oxide-forming salts thereof

Y - NEW / CROSS SECTIONAL TECHNOLOGIES Y02 - TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE Y02E - REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
Y02E50/10 - Biofuels

B - PERFORMING OPERATIONS B01 - PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL B01D - SEPARATION
B01D2256/12 - Oxygen

Y - NEW / CROSS SECTIONAL TECHNOLOGIES Y10 - TECHNICAL SUBJECTS COVERED BY FORMER USPC Y10T - TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
Y10T428/24926 - including ceramic, glass, porcelain or quartz layer

C - CHEMISTRY C04 - CEMENTS C04B - LIME, MAGNESIA
C04B2235/3208 - Calcium oxide or oxide-forming salts thereof, e.g. lime
C04B37/005 - {consisting of glass or ceramic material}
C04B2237/06 - Oxidic interlayers
C04B2235/3281 - Copper oxides, cuprates or oxide-forming salts thereof, e.g. CuO or Cu2O
C04B35/01 - based on oxide ceramics

Y - NEW / CROSS SECTIONAL TECHNOLOGIES Y02 - TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE Y02E - REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
Y02E50/30 - Fuel from waste

C - CHEMISTRY C04 - CEMENTS C04B - LIME, MAGNESIA
C04B2235/6567 - Treatment time
C04B2235/656 - characterised by specific heating conditions during heat treatment

B - PERFORMING OPERATIONS B01 - PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL B01D - SEPARATION
B01D53/228 - {characterised by specific membranes}

Y - NEW / CROSS SECTIONAL TECHNOLOGIES Y10 - TECHNICAL SUBJECTS COVERED BY FORMER USPC Y10T - TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
Y10T428/249953 - Composite having voids in a component [e.g., porous, cellular, etc.]

C - CHEMISTRY C04 - CEMENTS C04B - LIME, MAGNESIA
C04B2235/6562 - Heating rate
C04B2235/3272 - Iron oxides or oxide forming salts thereof, e.g. hematite, magnetite
C04B2235/3227 - Lanthanum oxide or oxide-forming salts thereof

B - PERFORMING OPERATIONS B23 - MACHINE TOOLS B23K - SOLDERING OR UNSOLDERING
B23K35/001 - {Interlayers, transition pieces for metallurgical bonding of workpieces}

C - CHEMISTRY C04 - CEMENTS C04B - LIME, MAGNESIA
C04B2235/6025 - Tape casting, e.g. with a doctor blade
C04B2235/76 - Crystal structural characteristics, e.g. symmetry
C04B2235/3215 - Barium oxides or oxide-forming salts thereof

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DOE Contract Number:: FC-98FT40343

Resource Type:: Patent

Country of Publication:: United States

Language:: English

Subject:: 36 MATERIALS SCIENCE

Citation Formats


                    Butt, Darryl Paul, Cutler, Raymond Ashton, Rynders, Steven Walton, and Carolan, Michael Francis. Method of joining ITM materials using a partially or fully-transient liquid phase.  United States: N. p., 2006. 
        Web.

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                    Butt, Darryl Paul, Cutler, Raymond Ashton, Rynders, Steven Walton, & Carolan, Michael Francis. Method of joining ITM materials using a partially or fully-transient liquid phase.  United States.

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                    Butt, Darryl Paul, Cutler, Raymond Ashton, Rynders, Steven Walton, and Carolan, Michael Francis. Tue .  
        "Method of joining ITM materials using a partially or fully-transient liquid phase".  United States.  https://www.osti.gov/servlets/purl/1175669.

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@article{osti_1175669,

  title        = {Method of joining ITM materials using a partially or fully-transient liquid phase},

  author       = {Butt, Darryl Paul and Cutler, Raymond Ashton and Rynders, Steven Walton and Carolan, Michael Francis},

  abstractNote = {A method of forming a composite structure includes: (1) providing first and second sintered bodies containing first and second multicomponent metallic oxides having first and second identical crystal structures that are perovskitic or fluoritic; (2) providing a joint material containing at least one metal oxide: (a) containing (i) at least one metal of an identical IUPAC Group as at least one sintered body metal in one of the multicomponent metallic oxides, (ii) a first row D-Block transition metal not contained in the multicomponent metallic oxides, and/or (iii) a lanthanide not contained in the multicomponent metallic oxides; (b) free of metals contained in the multicomponent metallic oxides; (c) free of cations of boron, silicon, germanium, tin, lead, arsenic, antimony, phosphorus and tellurium; and (d) having a melting point below the sintering temperatures of the sintered bodies; and (3) heating to a joining temperature above the melting point and below the sintering temperatures.},

  doi          = {},

  journal      = {},
number       = ,

  volume       = ,

  place        = {United States},

  year         = {2006},

  month        = {3}

}

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Works referenced in this record:

Reaction Processing and Properties of Sic-To-Sic Joints
journal, January 1993

Rabin, B. H.; Moore, G. A.
MRS Proceedings, Vol. 314
https://doi.org/10.1557/PROC-314-197

The reactive route to ceramic joining: fabrication, interfacial chemistryand joint properties
journal, April 1998

Peteves, S.
Acta Materialia, Vol. 46, Issue 7
https://doi.org/10.1016/S1359-6454(97)00398-4

A study of the transient liquid phase bonding process applied to a Ag/Cu/Ag sandwich joint
journal, March 1988

Tuah-Poku, Isaac; Dollar, M.; Massalski, T. B.
Metallurgical Transactions A, Vol. 19, Issue 3
https://doi.org/10.1007/BF02649282

Joining of Alumina Ceramics Using Nanocrystalline Tape Cast Interlayer
journal, August 2000

Chaim, R.; Ravi, B. G.
Journal of Materials Research, Vol. 15, Issue 8
https://doi.org/10.1557/JMR.2000.0248

Modelling of transient liquid phase bonding
journal, January 1995

Zhou, Y.; Gale, W. F.; North, T. H.
International Materials Reviews, Vol. 40, Issue 5
https://doi.org/10.1179/imr.1995.40.5.181

Partial transient liquid-phase metals layer technique of ceramic-metal bonding
journal, January 1991

Iino, Y.
Journal of Materials Science Letters, Vol. 10, Issue 2
https://doi.org/10.1007/BF00721922

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Title: Method of joining ITM materials using a partially or fully-transient liquid phase

Abstract

Citation Formats

Reaction Processing and Properties of Sic-To-Sic Joints journal, January 1993

The reactive route to ceramic joining: fabrication, interfacial chemistryand joint properties journal, April 1998

A study of the transient liquid phase bonding process applied to a Ag/Cu/Ag sandwich joint journal, March 1988

Joining of Alumina Ceramics Using Nanocrystalline Tape Cast Interlayer journal, August 2000

Modelling of transient liquid phase bonding journal, January 1995

Partial transient liquid-phase metals layer technique of ceramic-metal bonding journal, January 1991

Reaction Processing and Properties of Sic-To-Sic Joints
journal, January 1993

The reactive route to ceramic joining: fabrication, interfacial chemistryand joint properties
journal, April 1998

A study of the transient liquid phase bonding process applied to a Ag/Cu/Ag sandwich joint
journal, March 1988

Joining of Alumina Ceramics Using Nanocrystalline Tape Cast Interlayer
journal, August 2000

Modelling of transient liquid phase bonding
journal, January 1995

Partial transient liquid-phase metals layer technique of ceramic-metal bonding
journal, January 1991