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Title: Electrofriction method of manufacturing squirrel cage rotors

Abstract

A method of making a squirrel cage rotor of copper material for use in AC or DC motors, includes forming a core with longitudinal slots, inserting bars of conductive material in the slots, with ends extending out of opposite ends of the core, and joining the end rings to the bars, wherein the conductive material of either the end rings or the bars is copper. Various methods of joining the end rings to the bars are disclosed including electrofriction welding, current pulse welding and brazing, transient liquid phase joining and casting. Pressure is also applied to the end rings to improve contact and reduce areas of small or uneven contact between the bar ends and the end rings. Rotors made with such methods are also disclosed.

Inventors:
Issue Date:
Research Org.:
Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)
Sponsoring Org.:
USDOE
OSTI Identifier:
1175309
Patent Number(s):
6877210
Application Number:
10/345,550
Assignee:
UT-Battelle, LLC (Oak Ridge, TN)
Patent Classifications (CPCs):
B - PERFORMING OPERATIONS B22 - CASTING B22D - CASTING OF METALS
H - ELECTRICITY H02 - GENERATION H02K - DYNAMO-ELECTRIC MACHINES
DOE Contract Number:  
AC05-00OR22725
Resource Type:
Patent
Country of Publication:
United States
Language:
English
Subject:
42 ENGINEERING

Citation Formats

Hsu, John S. Electrofriction method of manufacturing squirrel cage rotors. United States: N. p., 2005. Web.
Hsu, John S. Electrofriction method of manufacturing squirrel cage rotors. United States.
Hsu, John S. Tue . "Electrofriction method of manufacturing squirrel cage rotors". United States. https://www.osti.gov/servlets/purl/1175309.
@article{osti_1175309,
title = {Electrofriction method of manufacturing squirrel cage rotors},
author = {Hsu, John S.},
abstractNote = {A method of making a squirrel cage rotor of copper material for use in AC or DC motors, includes forming a core with longitudinal slots, inserting bars of conductive material in the slots, with ends extending out of opposite ends of the core, and joining the end rings to the bars, wherein the conductive material of either the end rings or the bars is copper. Various methods of joining the end rings to the bars are disclosed including electrofriction welding, current pulse welding and brazing, transient liquid phase joining and casting. Pressure is also applied to the end rings to improve contact and reduce areas of small or uneven contact between the bar ends and the end rings. Rotors made with such methods are also disclosed.},
doi = {},
journal = {},
number = ,
volume = ,
place = {United States},
year = {2005},
month = {4}
}