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Title: Catalytic conversion of hydrocarbons to hydrogen and high-value carbon

Abstract

The present invention provides novel catalysts for accomplishing catalytic decomposition of undiluted light hydrocarbons to a hydrogen product, and methods for preparing such catalysts. In one aspect, a method is provided for preparing a catalyst by admixing an aqueous solution of an iron salt, at least one additional catalyst metal salt, and a suitable oxide substrate support, and precipitating metal oxyhydroxides onto the substrate support. An incipient wetness method, comprising addition of aqueous solutions of metal salts to a dry oxide substrate support, extruding the resulting paste to pellet form, and calcining the pellets in air is also discloses. In yet another aspect, a process is provided for producing hydrogen from an undiluted light hydrocarbon reactant, comprising contacting the hydrocarbon reactant with a catalyst as described above in a reactor, and recovering a substantially carbon monoxide-free hydrogen product stream. In still yet another aspect, a process is provided for catalytic decomposition of an undiluted light hydrocarbon reactant to obtain hydrogen and a valuable multi-walled carbon nanotube coproduct.

Inventors:
; ;
Issue Date:
Research Org.:
University of Kentucky Research Foundation, Lexington, KY (United States)
Sponsoring Org.:
USDOE
OSTI Identifier:
1175304
Patent Number(s):
6875417
Application Number:
10/279,489
Assignee:
University of Kentucky Research Foundation (Lexington, KY)
Patent Classifications (CPCs):
B - PERFORMING OPERATIONS B01 - PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL B01J - CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY
C - CHEMISTRY C01 - INORGANIC CHEMISTRY C01B - NON-METALLIC ELEMENTS
DOE Contract Number:  
FC26-99FT40540
Resource Type:
Patent
Country of Publication:
United States
Language:
English
Subject:
08 HYDROGEN

Citation Formats

Shah, Naresh, Panjala, Devadas, and Huffman, Gerald P. Catalytic conversion of hydrocarbons to hydrogen and high-value carbon. United States: N. p., 2005. Web.
Shah, Naresh, Panjala, Devadas, & Huffman, Gerald P. Catalytic conversion of hydrocarbons to hydrogen and high-value carbon. United States.
Shah, Naresh, Panjala, Devadas, and Huffman, Gerald P. Tue . "Catalytic conversion of hydrocarbons to hydrogen and high-value carbon". United States. https://www.osti.gov/servlets/purl/1175304.
@article{osti_1175304,
title = {Catalytic conversion of hydrocarbons to hydrogen and high-value carbon},
author = {Shah, Naresh and Panjala, Devadas and Huffman, Gerald P.},
abstractNote = {The present invention provides novel catalysts for accomplishing catalytic decomposition of undiluted light hydrocarbons to a hydrogen product, and methods for preparing such catalysts. In one aspect, a method is provided for preparing a catalyst by admixing an aqueous solution of an iron salt, at least one additional catalyst metal salt, and a suitable oxide substrate support, and precipitating metal oxyhydroxides onto the substrate support. An incipient wetness method, comprising addition of aqueous solutions of metal salts to a dry oxide substrate support, extruding the resulting paste to pellet form, and calcining the pellets in air is also discloses. In yet another aspect, a process is provided for producing hydrogen from an undiluted light hydrocarbon reactant, comprising contacting the hydrocarbon reactant with a catalyst as described above in a reactor, and recovering a substantially carbon monoxide-free hydrogen product stream. In still yet another aspect, a process is provided for catalytic decomposition of an undiluted light hydrocarbon reactant to obtain hydrogen and a valuable multi-walled carbon nanotube coproduct.},
doi = {},
journal = {},
number = ,
volume = ,
place = {United States},
year = {2005},
month = {4}
}