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Title: Highly conductive composites for fuel cell flow field plates and bipolar plates

Abstract

This invention provides a fuel cell flow field plate or bipolar plate having flow channels on faces of the plate, comprising an electrically conductive polymer composite. The composite is composed of (A) at least 50% by weight of a conductive filler, comprising at least 5% by weight reinforcement fibers, expanded graphite platelets, graphitic nano-fibers, and/or carbon nano-tubes; (B) polymer matrix material at 1 to 49.9% by weight; and (C) a polymer binder at 0.1 to 10% by weight; wherein the sum of the conductive filler weight %, polymer matrix weight % and polymer binder weight % equals 100% and the bulk electrical conductivity of the flow field or bipolar plate is at least 100 S/cm. The invention also provides a continuous process for cost-effective mass production of the conductive composite-based flow field or bipolar plate.

Inventors:
; ;
Issue Date:
Research Org.:
Nanotek Instruments, Inc., Dayton, OH (United States)
Sponsoring Org.:
USDOE
OSTI Identifier:
1160337
Patent Number(s):
8865040
Application Number:
13/021,041
Assignee:
Nanotek Instruments, Inc. (Dayton, OH)
Patent Classifications (CPCs):
C - CHEMISTRY C08 - ORGANIC MACROMOLECULAR COMPOUNDS C08J - WORKING-UP
H - ELECTRICITY H01 - BASIC ELECTRIC ELEMENTS H01B - CABLES
Resource Type:
Patent
Resource Relation:
Patent File Date: 2011 Feb 04
Country of Publication:
United States
Language:
English
Subject:
36 MATERIALS SCIENCE

Citation Formats

Jang, Bor Z, Zhamu, Aruna, and Song, Lulu. Highly conductive composites for fuel cell flow field plates and bipolar plates. United States: N. p., 2014. Web.
Jang, Bor Z, Zhamu, Aruna, & Song, Lulu. Highly conductive composites for fuel cell flow field plates and bipolar plates. United States.
Jang, Bor Z, Zhamu, Aruna, and Song, Lulu. Tue . "Highly conductive composites for fuel cell flow field plates and bipolar plates". United States. https://www.osti.gov/servlets/purl/1160337.
@article{osti_1160337,
title = {Highly conductive composites for fuel cell flow field plates and bipolar plates},
author = {Jang, Bor Z and Zhamu, Aruna and Song, Lulu},
abstractNote = {This invention provides a fuel cell flow field plate or bipolar plate having flow channels on faces of the plate, comprising an electrically conductive polymer composite. The composite is composed of (A) at least 50% by weight of a conductive filler, comprising at least 5% by weight reinforcement fibers, expanded graphite platelets, graphitic nano-fibers, and/or carbon nano-tubes; (B) polymer matrix material at 1 to 49.9% by weight; and (C) a polymer binder at 0.1 to 10% by weight; wherein the sum of the conductive filler weight %, polymer matrix weight % and polymer binder weight % equals 100% and the bulk electrical conductivity of the flow field or bipolar plate is at least 100 S/cm. The invention also provides a continuous process for cost-effective mass production of the conductive composite-based flow field or bipolar plate.},
doi = {},
journal = {},
number = ,
volume = ,
place = {United States},
year = {2014},
month = {10}
}

Works referenced in this record:

Laminated fluid flow field assembly for electrochemical fuel cells
patent, April 1994


Proton exchange membrane fuel cell separator plate
patent, August 1999


Bipolar plate/diffuser for a proton exchange membrane fuel cell
patent, March 2000


Bipolar plate/diffuser for a proton exchange membrane fuel cell
patent, January 2001


Composite bipolar plate for electrochemical cells
patent, June 2001


Fuel cell assembly method with selective catalyst loading
patent, January 2003


Low contact resistance PEM fuel cell
patent, November 2004


Fuel cell separator, process for production thereof, and polymer electrolyte fuel cell
patent, September 2005


Conductive carbonaceous-fiber sheet and solid polymer electrolyte fuel cell
patent-application, October 2002


Highly conductive thermoplastic composites for rapid production of fuel cell bipolar plates
patent-application, November 2004


Method and apparatus for mixing and applying a multi-component coating composition
patent-application, November 2004