DOE Patents title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: High throughput solar cell ablation system

Abstract

A solar cell is formed using a solar cell ablation system. The ablation system includes a single laser source and several laser scanners. The laser scanners include a master laser scanner, with the rest of the laser scanners being slaved to the master laser scanner. A laser beam from the laser source is split into several laser beams, with the laser beams being scanned onto corresponding wafers using the laser scanners in accordance with one or more patterns. The laser beams may be scanned on the wafers using the same or different power levels of the laser source.

Inventors:
; ; ;
Issue Date:
Research Org.:
SunPower Corporation, San Jose, CA (United States)
Sponsoring Org.:
USDOE
OSTI Identifier:
1160130
Patent Number(s):
8859933
Application Number:
13/584,613
Assignee:
SunPower Corporation (San Jose, CA)
Patent Classifications (CPCs):
B - PERFORMING OPERATIONS B23 - MACHINE TOOLS B23K - SOLDERING OR UNSOLDERING
H - ELECTRICITY H01 - BASIC ELECTRIC ELEMENTS H01L - SEMICONDUCTOR DEVICES
DOE Contract Number:  
FC36-07GO17043
Resource Type:
Patent
Resource Relation:
Patent File Date: 2012 Aug 13
Country of Publication:
United States
Language:
English
Subject:
14 SOLAR ENERGY

Citation Formats

Harley, Gabriel, Pass, Thomas, Cousins, Peter John, and Viatella, John. High throughput solar cell ablation system. United States: N. p., 2014. Web.
Harley, Gabriel, Pass, Thomas, Cousins, Peter John, & Viatella, John. High throughput solar cell ablation system. United States.
Harley, Gabriel, Pass, Thomas, Cousins, Peter John, and Viatella, John. Tue . "High throughput solar cell ablation system". United States. https://www.osti.gov/servlets/purl/1160130.
@article{osti_1160130,
title = {High throughput solar cell ablation system},
author = {Harley, Gabriel and Pass, Thomas and Cousins, Peter John and Viatella, John},
abstractNote = {A solar cell is formed using a solar cell ablation system. The ablation system includes a single laser source and several laser scanners. The laser scanners include a master laser scanner, with the rest of the laser scanners being slaved to the master laser scanner. A laser beam from the laser source is split into several laser beams, with the laser beams being scanned onto corresponding wafers using the laser scanners in accordance with one or more patterns. The laser beams may be scanned on the wafers using the same or different power levels of the laser source.},
doi = {},
journal = {},
number = ,
volume = ,
place = {United States},
year = {2014},
month = {10}
}

Works referenced in this record:

Laser grooved solar cell
patent, December 1986


Dotted contact solar cell and method of making same
patent, April 1991


Method of fabricating semiconductor device
patent, February 1993


Electroluminescent laminate with thick film dielectric
patent, July 1995


Photovoltaic device
patent, April 1998


Solar cell and method for fabrication of a solar cell
patent, January 2001


Method of producing a semiconductor-metal contact through a dielectric layer
patent, January 2006


Method for manufacturing divided waveplate filter
patent, August 2010


Array substrate
patent, August 2010


Singulating semiconductor wafers to form semiconductor chips
patent, September 2010


Method and apparatus for laser processing
patent, November 2010


Detecting and repairing defects of photovoltaic devices
patent, August 2011


Laser material removal methods and apparatus
patent, September 2012


High throughput solar cell ablation system
patent, September 2012


Methods for stripping and modifying surfaces with laser-induced ablation
patent, September 2013


Process and fabrication methods for emitter wrap through back contact solar cells
patent-application, March 2006


Preventing harmful polarization of solar cells
patent-application, September 2006


Back-Contact Photovoltaic Cells
patent-application, June 2007


Laser-based method and system for removing one or more target link structures
patent-application, August 2007


Multiple Station Scan Displacement Invariant Laser Ablation Apparatus
patent-application, May 2008


Array of small contacts for solar cell fabrication
patent-application, December 2008


Anti-Reflective Coating With High Optical Absorption Layer For Backside Contact Solar Cells
patent-application, June 2009


Methods for forming mutiple-layer electrode structures for silicon photovoltaic cells
patent-application, September 2009


Solar Cell Production Using Non-Contact Patterning And Direct-Write Metallization
patent-application, December 2009


Laser Material Removal Methods and Apparatus
patent-application, March 2010


Application Specific Solar Cell and Method for Manufacture Using Thin Film Photovoltaic Materials
patent-application, March 2010


Laser-Scribing Tool Architecture
patent-application, October 2010


Ion Implantation Fabrication Process for Thin-Film Crystalline Silicon Solar Cells
patent-application, December 2010


Ablation Of Film Stacks In Solar Cell Fabrication Processes
patent-application, December 2011


High Throughput Solar Cell Ablation System
patent-application, January 2012


Laser Processing for High-Efficiency Thin Crystalline Silicon Solar Cell Fabrication
patent-application, February 2012


Method for Forming Structures in a Solar Cell
patent-application, March 2012


High Throughput Solar Cell Ablation System
patent-application, December 2012


Laser-fired rear contacts for crystalline silicon solar cells: LASER-FIRED CONTACTS
journal, January 2002


Laser ablation of SiO2 for locally contacted Si solar cells with ultra-short pulses
journal, January 2007