DOE Patents title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Use of bimodal carbon distribution in compacts for producing metallic iron nodules

Abstract

A method for use in production of metallic iron nodules comprising providing a reducible mixture into a hearth furnace for the production of metallic iron nodules, where the reducible mixture comprises a quantity of reducible iron bearing material, a quantity of first carbonaceous reducing material of a size less than about 28 mesh of an amount between about 65 percent and about 95 percent of a stoichiometric amount necessary for complete iron reduction of the reducible iron bearing material, and a quantity of second carbonaceous reducing material with an average particle size greater than average particle size of the first carbonaceous reducing material and a size between about 3 mesh and about 48 mesh of an amount between about 20 percent and about 60 percent of a stoichiometric amount of necessary for complete iron reduction of the reducible iron bearing material.

Inventors:
Issue Date:
Research Org.:
Nu-Iron Technology, LLC, Charlotte, NC (United States)
Sponsoring Org.:
USDOE
OSTI Identifier:
1129178
Patent Number(s):
8690988
Application Number:
13/653,186
Assignee:
Nu-Iron Technology, LLC (Charlotte, NC)
Patent Classifications (CPCs):
C - CHEMISTRY C21 - METALLURGY OF IRON C21B - MANUFACTURE OF IRON OR STEEL
Y - NEW / CROSS SECTIONAL TECHNOLOGIES Y02 - TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE Y02P - CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
DOE Contract Number:  
FG36-05GO15185
Resource Type:
Patent
Resource Relation:
Patent File Date: 2012 Oct 16
Country of Publication:
United States
Language:
English
Subject:
36 MATERIALS SCIENCE

Citation Formats

Iwasaki, Iwao. Use of bimodal carbon distribution in compacts for producing metallic iron nodules. United States: N. p., 2014. Web.
Iwasaki, Iwao. Use of bimodal carbon distribution in compacts for producing metallic iron nodules. United States.
Iwasaki, Iwao. Tue . "Use of bimodal carbon distribution in compacts for producing metallic iron nodules". United States. https://www.osti.gov/servlets/purl/1129178.
@article{osti_1129178,
title = {Use of bimodal carbon distribution in compacts for producing metallic iron nodules},
author = {Iwasaki, Iwao},
abstractNote = {A method for use in production of metallic iron nodules comprising providing a reducible mixture into a hearth furnace for the production of metallic iron nodules, where the reducible mixture comprises a quantity of reducible iron bearing material, a quantity of first carbonaceous reducing material of a size less than about 28 mesh of an amount between about 65 percent and about 95 percent of a stoichiometric amount necessary for complete iron reduction of the reducible iron bearing material, and a quantity of second carbonaceous reducing material with an average particle size greater than average particle size of the first carbonaceous reducing material and a size between about 3 mesh and about 48 mesh of an amount between about 20 percent and about 60 percent of a stoichiometric amount of necessary for complete iron reduction of the reducible iron bearing material.},
doi = {},
journal = {},
number = ,
volume = ,
place = {United States},
year = {Tue Apr 08 00:00:00 EDT 2014},
month = {Tue Apr 08 00:00:00 EDT 2014}
}

Works referenced in this record:

Radiantly heated furnace
patent, June 1987


Method of producing iron using rotary hearth and apparatus
patent, October 1987


Iron bearing briquet and method of making
patent, March 1988


Direct reduction process in a rotary hearth furnace
patent, February 1993


Process for treating metal oxide fines
patent, February 1997


Process for manufacturing sponge iron with low sulphur content
patent, June 1997


Method for rapid reduction of iron oxide in a rotary hearth furnace
patent, March 1998


Mixed bed iron reduction process
patent, October 1999


Facility for producing reduced iron
patent, January 2000


Method and apparatus for making metallic iron
patent, March 2000


Process for treating metal oxide fines
patent, August 2001


Rotary hearth furnace for reducing oxides, and method of operating the furnace
patent, August 2001


Method and facility for producing reduced iron
patent, September 2001


Direct reduced iron pellets
patent, January 2002


Rotary hearth furnace
patent, April 2002


Iron production method of operation in a rotary hearth furnace and improved furnace apparatus
patent, July 2002


Method of utilizing secondary raw materials containing iron, zinc and lead
patent, December 2002


Method of producing metallic iron
patent, October 2003


Direct iron and steelmaking
patent, November 2003


Furnace hearth for improved molten iron production and method of operation
patent, June 2004


Method of producing a metallized briquette
patent, October 2004


Smelting reduction method
patent, January 2005


Method and system for producing metallic iron nuggets
patent, December 2009


Method and system for producing metallic iron nuggets
patent, December 2009


Method and system for producing metallic iron nuggets
patent, January 2010


Method and system for producing metallic iron nuggets
patent, April 2010


Method and system for producing metallic iron nuggets
patent, April 2012


Iron Production Method of Operation in a Rotary Hearth Furnace and Improved Furnace Apparatus
patent-application, December 2001


Method and apparatus for metal smelting
patent-application, March 2003


Method of direct iron-making / steel-making via gas or coal-based direct reduction
patent-application, May 2003


Iron ore reduction method and installation therefor
patent-application, June 2003


Granular metallic iron
patent-application, April 2004


Self-Reducing, Cold-Bonded Pellets
patent-application, March 2005


Method and system for producing metallic iron nuggets
patent-application, July 2006


Method for Producing Metallic Iron
patent-application, February 2009


Method and System for Producing Metallic Iron Nuggets
patent-application, July 2009