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Title: Method for forming metal contacts

Abstract

Methods of forming metal contacts with metal inks in the manufacture of photovoltaic devices are disclosed. The metal inks are selectively deposited on semiconductor coatings by inkjet and aerosol apparatus. The composite is heated to selective temperatures where the metal inks burn through the coating to form an electrical contact with the semiconductor. Metal layers are then deposited on the electrical contacts by light induced or light assisted plating.

Inventors:
; ; ; ; ; ; ; ;
Issue Date:
Research Org.:
National Renewable Energy Laboratory (NREL), Golden, CO (United States)
Sponsoring Org.:
USDOE
OSTI Identifier:
1093442
Patent Number(s):
8536049
Application Number:
13/273,588
Assignee:
Rohm and Haas Electronic Materials LLC (Marlborough, MA); Alliance for Sustainable Energy, LLC (Golden, CO)
Patent Classifications (CPCs):
C - CHEMISTRY C09 - DYES C09D - COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS
H - ELECTRICITY H01 - BASIC ELECTRIC ELEMENTS H01L - SEMICONDUCTOR DEVICES
DOE Contract Number:  
AC36-08GO28308
Resource Type:
Patent
Country of Publication:
United States
Language:
English
Subject:
36 MATERIALS SCIENCE

Citation Formats

Reddington, Erik, Sutter, Thomas C, Bu, Lujia, Cannon, Alexandra, Habas, Susan E, Curtis, Calvin J, Miedaner, Alexander, Ginley, David S, and Van Hest, Marinus Franciscus Antonius Maria. Method for forming metal contacts. United States: N. p., 2013. Web.
Reddington, Erik, Sutter, Thomas C, Bu, Lujia, Cannon, Alexandra, Habas, Susan E, Curtis, Calvin J, Miedaner, Alexander, Ginley, David S, & Van Hest, Marinus Franciscus Antonius Maria. Method for forming metal contacts. United States.
Reddington, Erik, Sutter, Thomas C, Bu, Lujia, Cannon, Alexandra, Habas, Susan E, Curtis, Calvin J, Miedaner, Alexander, Ginley, David S, and Van Hest, Marinus Franciscus Antonius Maria. Tue . "Method for forming metal contacts". United States. https://www.osti.gov/servlets/purl/1093442.
@article{osti_1093442,
title = {Method for forming metal contacts},
author = {Reddington, Erik and Sutter, Thomas C and Bu, Lujia and Cannon, Alexandra and Habas, Susan E and Curtis, Calvin J and Miedaner, Alexander and Ginley, David S and Van Hest, Marinus Franciscus Antonius Maria},
abstractNote = {Methods of forming metal contacts with metal inks in the manufacture of photovoltaic devices are disclosed. The metal inks are selectively deposited on semiconductor coatings by inkjet and aerosol apparatus. The composite is heated to selective temperatures where the metal inks burn through the coating to form an electrical contact with the semiconductor. Metal layers are then deposited on the electrical contacts by light induced or light assisted plating.},
doi = {},
journal = {},
number = ,
volume = ,
place = {United States},
year = {Tue Sep 17 00:00:00 EDT 2013},
month = {Tue Sep 17 00:00:00 EDT 2013}
}

Works referenced in this record:

Investigation of Ag-bulk/glassy-phase/Si heterostructures of printed Ag contacts on crystalline Si solar cells
journal, September 2008


Minimization of the effect of the collecting grid in a solar cell based silicon
journal, May 2005


Metal Inks
patent-application, January 2008


Structural properties of the solidified-Al/regrown-Si structures of printed Al contacts on crystalline Si solar cells
journal, August 2008


Glass frits
patent, June 2010


Methods for forming mutiple-layer electrode structures for silicon photovoltaic cells
patent-application, September 2009


Method of manufacture of semiconductor device and conductive compositions used therein
patent, July 2009


Screen printed boron emitters for solar cells
journal, June 2007