Multi-mode ultrasonic welding control and optimization
Abstract
A system and method for providing multi-mode control of an ultrasonic welding system. In one embodiment, the control modes include the energy of the weld, the time of the welding process and the compression displacement of the parts being welded during the welding process. The method includes providing thresholds for each of the modes, and terminating the welding process after the threshold for each mode has been reached, the threshold for more than one mode has been reached or the threshold for one of the modes has been reached. The welding control can be either open-loop or closed-loop, where the open-loop process provides the mode thresholds and once one or more of those thresholds is reached the welding process is terminated. The closed-loop control provides feedback of the weld energy and/or the compression displacement so that the weld power and/or weld pressure can be increased or decreased accordingly.
- Inventors:
- Issue Date:
- Research Org.:
- GM Global Technology Operations LLC (Detroit, MI)
- Sponsoring Org.:
- USDOE
- OSTI Identifier:
- 1083903
- Patent Number(s):
- 8450644
- Application Number:
- 13/039,979
- Assignee:
- GM Global Technology Operations LLC (Detroit, MI)
- Patent Classifications (CPCs):
-
B - PERFORMING OPERATIONS B23 - MACHINE TOOLS B23K - SOLDERING OR UNSOLDERING
- DOE Contract Number:
- EE0002217
- Resource Type:
- Patent
- Country of Publication:
- United States
- Language:
- English
- Subject:
- 42 ENGINEERING
Citation Formats
Tang, Jason C.H., and Cai, Wayne W. Multi-mode ultrasonic welding control and optimization. United States: N. p., 2013.
Web.
Tang, Jason C.H., & Cai, Wayne W. Multi-mode ultrasonic welding control and optimization. United States.
Tang, Jason C.H., and Cai, Wayne W. Tue .
"Multi-mode ultrasonic welding control and optimization". United States. https://www.osti.gov/servlets/purl/1083903.
@article{osti_1083903,
title = {Multi-mode ultrasonic welding control and optimization},
author = {Tang, Jason C.H. and Cai, Wayne W},
abstractNote = {A system and method for providing multi-mode control of an ultrasonic welding system. In one embodiment, the control modes include the energy of the weld, the time of the welding process and the compression displacement of the parts being welded during the welding process. The method includes providing thresholds for each of the modes, and terminating the welding process after the threshold for each mode has been reached, the threshold for more than one mode has been reached or the threshold for one of the modes has been reached. The welding control can be either open-loop or closed-loop, where the open-loop process provides the mode thresholds and once one or more of those thresholds is reached the welding process is terminated. The closed-loop control provides feedback of the weld energy and/or the compression displacement so that the weld power and/or weld pressure can be increased or decreased accordingly.},
doi = {},
journal = {},
number = ,
volume = ,
place = {United States},
year = {Tue May 28 00:00:00 EDT 2013},
month = {Tue May 28 00:00:00 EDT 2013}
}
Works referenced in this record:
Ultrasonic welding with controlled seal compression
patent, May 1992
- Heckard, David P.; Erekson, Cameron B.
- US Patent Document 5,110,381
Dimension-set method for joining parts
patent, February 2012
- Cai, Wayne W.; Tyckoski, Paul J.; Xie, Tao
- US Patent Document 8,114,242
Apparatus for connecting elongate material such as electrical conductors by means of ultrasonics
patent, June 1989
- Nuss, Lothar
- US Patent Document 4,842,671
Active material-augmented vibration welding system and method of use
patent, September 2011
- Cai, Wayne W.; Gao, Xiujie; Johnson, Nancy L.
- US Patent Document 8,011,559
Ultrasonic welding of wires through the insulation jacket thereof
patent, July 2003
- Loprire, Nick M.
- US Patent Document 6,588,646
Inking system for producing circuit patterns
patent, November 1984
- Drumheller, Carl E.
- US Patent Document 4,485,387
Control system and method for vibration welding
patent, July 1989
- Stokes, Vijay K.; Inzinna, Louis Paul
- US Patent Document 4,844,320
Thermal management system and method for a solid-state energy storing device
patent, July 2000
- Rouillard, Roger; Domroese, Michael K.; Gauthier, Michel
- US Patent Document 6,087,036
Friction welding
patent, March 1989
- King, Clive G.; Padilla, John A.; Sproulle, Richard J.
- US Patent Document 4,811,887
Method And System For Online Quality Monitoring And Control Of A Vibration Welding Process
patent-application, May 2011
- Cai, Wayne; Abell, Jeffrey; Tang, Jason
- US Patent Application 12/898075; 20110108181
Method of optimizing weld design for concurrent consideration of performance and manufacturing requirements
patent, October 2011
- Cai, Wayne W.; Tilove, Robert Bruce; Shastry, Gopalakrishna
- US Patent Document 8,032,343
Method and system for optimized vibration welding
patent, October 2010
- Cai, Wayne W.; Khakhalev, Alexander D.; Menassa, Roland J.
- US Patent Document 7,810,699
