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Title: Monolithic fuel injector and related manufacturing method

Abstract

A monolithic fuel injection head for a fuel nozzle includes a substantially hollow vesicle body formed with an upstream end face, a downstream end face and a peripheral wall extending therebetween, an internal baffle plate extending radially outwardly from a downstream end of the bore, terminating short of the peripheral wall, thereby defining upstream and downstream fuel plenums in the vesicle body, in fluid communication by way of a radial gap between the baffle plate and the peripheral wall. A plurality of integral pre-mix tubes extend axially through the upstream and downstream fuel plenums in the vesicle body and through the baffle plate, with at least one fuel injection hole extending between each of the pre-mix tubes and the upstream fuel plenum, thereby enabling fuel in the upstream plenum to be injected into the plurality of pre-mix tubes. The fuel injection head is formed by direct metal laser sintering.

Inventors:
 [1];  [1];  [1];  [1];  [1]
  1. Greenville, SC
Issue Date:
Research Org.:
National Energy Technology Laboratory (NETL), Pittsburgh, PA, Morgantown, WV (United States)
Sponsoring Org.:
USDOE
OSTI Identifier:
1042635
Patent Number(s):
8181891
Application Number:
12/555,129
Assignee:
General Electric Company (Schenectady, NY)
Patent Classifications (CPCs):
B - PERFORMING OPERATIONS B05 - SPRAYING OR ATOMISING IN GENERAL B05B - SPRAYING APPARATUS
B - PERFORMING OPERATIONS B33 - ADDITIVE MANUFACTURING TECHNOLOGY B33Y - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
DOE Contract Number:  
FC26-05NT42643
Resource Type:
Patent
Country of Publication:
United States
Language:
English
Subject:
42 ENGINEERING

Citation Formats

Ziminsky, Willy Steve, Johnson, Thomas Edward, Lacy, Benjamin, York, William David, and Stevenson, Christian Xavier. Monolithic fuel injector and related manufacturing method. United States: N. p., 2012. Web.
Ziminsky, Willy Steve, Johnson, Thomas Edward, Lacy, Benjamin, York, William David, & Stevenson, Christian Xavier. Monolithic fuel injector and related manufacturing method. United States.
Ziminsky, Willy Steve, Johnson, Thomas Edward, Lacy, Benjamin, York, William David, and Stevenson, Christian Xavier. Tue . "Monolithic fuel injector and related manufacturing method". United States. https://www.osti.gov/servlets/purl/1042635.
@article{osti_1042635,
title = {Monolithic fuel injector and related manufacturing method},
author = {Ziminsky, Willy Steve and Johnson, Thomas Edward and Lacy, Benjamin and York, William David and Stevenson, Christian Xavier},
abstractNote = {A monolithic fuel injection head for a fuel nozzle includes a substantially hollow vesicle body formed with an upstream end face, a downstream end face and a peripheral wall extending therebetween, an internal baffle plate extending radially outwardly from a downstream end of the bore, terminating short of the peripheral wall, thereby defining upstream and downstream fuel plenums in the vesicle body, in fluid communication by way of a radial gap between the baffle plate and the peripheral wall. A plurality of integral pre-mix tubes extend axially through the upstream and downstream fuel plenums in the vesicle body and through the baffle plate, with at least one fuel injection hole extending between each of the pre-mix tubes and the upstream fuel plenum, thereby enabling fuel in the upstream plenum to be injected into the plurality of pre-mix tubes. The fuel injection head is formed by direct metal laser sintering.},
doi = {},
journal = {},
number = ,
volume = ,
place = {United States},
year = {2012},
month = {5}
}