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Title: Synthesis and Characterization of CO- and H2S- Tolerant Electrocatalysts for PEM Fuel Cell

Abstract

The present state-of-art Proton Exchange Membrane Fuel Cell (PEMFC) technology is based on platinum (Pt) as a catalyst for both the fuel (anode) and air (cathode) electrodes. This catalyst is highly active but susceptible to poisoning by CO, which may be present in the H{sub 2}-fuel used or may be introduced during the fuel processing. Presence of trace amount of CO in the H{sub 2}-fuel poisons the anode irreversibly and decreases the performance of the PEMFCs. In an effort to reduce the Pt-loading and improve the PEMFC performance, we have synthesized a number of Pt-based binary, ternary, and quaternary electrocatalysts using Ru, Mo, Ir, Ni, and Co as a substitute for Pt. Co-catalytic activities were found for the elements Mo, Ru, and Ir. Both the ternary (Pt/Ru/Mo/C) and quaternary (Pt/Ru/Mo/Ir/C) metal catalysts in membrane electrode assemblies (MEA) outperformed pure Pt/C catalysts at all levels in presence of CO up to 100 ppm. Preliminary results suggest that by substituting Mo, Ru, and Ir in catalyst formulation, it is possible to reduce Pt-loading and increase CO-tolerance in PEMFC application. Comparison studies showed that the newly developed ternary and quaternary catalysts with lower Pt outperformed pure Pt catalyst in presence of CO-contaminated H{submore » 2} fuel. High performance at low Pt loading of less than 0.4 mg/cm{sup 2} was achieved, thus exceeding the initial targets.« less

Authors:
Publication Date:
Research Org.:
North Carolina A & T State U
Sponsoring Org.:
USDOE
OSTI Identifier:
920998
DOE Contract Number:
FG26-02NT41673
Resource Type:
Technical Report
Country of Publication:
United States
Language:
English
Subject:
30 DIRECT ENERGY CONVERSION; ANODES; CATALYSTS; ELECTROCATALYSTS; ELECTRODES; FUEL CELLS; MEMBRANES; PERFORMANCE; PLATINUM; POISONING; PROCESSING; PROTON EXCHANGE MEMBRANE FUEL CELLS; SYNTHESIS; TARGETS; TRACE AMOUNTS

Citation Formats

Shamsuddin Ilias. Synthesis and Characterization of CO- and H2S- Tolerant Electrocatalysts for PEM Fuel Cell. United States: N. p., 2006. Web. doi:10.2172/920998.
Shamsuddin Ilias. Synthesis and Characterization of CO- and H2S- Tolerant Electrocatalysts for PEM Fuel Cell. United States. doi:10.2172/920998.
Shamsuddin Ilias. Sun . "Synthesis and Characterization of CO- and H2S- Tolerant Electrocatalysts for PEM Fuel Cell". United States. doi:10.2172/920998. https://www.osti.gov/servlets/purl/920998.
@article{osti_920998,
title = {Synthesis and Characterization of CO- and H2S- Tolerant Electrocatalysts for PEM Fuel Cell},
author = {Shamsuddin Ilias},
abstractNote = {The present state-of-art Proton Exchange Membrane Fuel Cell (PEMFC) technology is based on platinum (Pt) as a catalyst for both the fuel (anode) and air (cathode) electrodes. This catalyst is highly active but susceptible to poisoning by CO, which may be present in the H{sub 2}-fuel used or may be introduced during the fuel processing. Presence of trace amount of CO in the H{sub 2}-fuel poisons the anode irreversibly and decreases the performance of the PEMFCs. In an effort to reduce the Pt-loading and improve the PEMFC performance, we have synthesized a number of Pt-based binary, ternary, and quaternary electrocatalysts using Ru, Mo, Ir, Ni, and Co as a substitute for Pt. Co-catalytic activities were found for the elements Mo, Ru, and Ir. Both the ternary (Pt/Ru/Mo/C) and quaternary (Pt/Ru/Mo/Ir/C) metal catalysts in membrane electrode assemblies (MEA) outperformed pure Pt/C catalysts at all levels in presence of CO up to 100 ppm. Preliminary results suggest that by substituting Mo, Ru, and Ir in catalyst formulation, it is possible to reduce Pt-loading and increase CO-tolerance in PEMFC application. Comparison studies showed that the newly developed ternary and quaternary catalysts with lower Pt outperformed pure Pt catalyst in presence of CO-contaminated H{sub 2} fuel. High performance at low Pt loading of less than 0.4 mg/cm{sup 2} was achieved, thus exceeding the initial targets.},
doi = {10.2172/920998},
journal = {},
number = ,
volume = ,
place = {United States},
year = {Sun Dec 31 00:00:00 EST 2006},
month = {Sun Dec 31 00:00:00 EST 2006}
}

Technical Report:

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  • The present state-of-art Proton Exchange Membrane Fuel Cell (PEMFC) technology is based on platinum (Pt) as a catalyst for both the fuel (anode) and air (cathode) electrodes. This catalyst is highly active but susceptible to poisoning by CO, which may be present in the H{sub 2}-fuel used or may be introduced during the fuel processing. Presence of trace amount of CO and H{sub 2}S in the H{sub 2}-fuel poisons the anode irreversibly and decreases the performance of the PEMFCs. In an effort to reduce the Pt-loading and improve the PEMFC performance, we propose to synthesize a number of Pt-based binary,more » ternary, and quaternary electrocatalysts using Ru, Mo, Ir, Ni, and Co as a substitute for Pt. By fine-tuning the metal loadings and compositions of candidate electrocatalysts, we plan to minimize the cost and optimize the catalyst activity and performance in PEMFC. The feasibility of the novel electrocatalysts will be demonstrated in the proposed effort with gas phase CO and H{sub 2}S concentrations typical of those found in reformed fuel gas with coal/natural gas/methanol feedstocks. During this reporting period several bi-metallic electrocatalysts were synthesized and tested in MEAs. From Galvonstatic study the catalytic activity was found in the order of: Pt/Ru/C > Pt/Mo/C > Pt/Ir/C > Pt/Ni/C > Pt/Cr/C. Work in progress to further study these catalysts for CO-tolerance in PEMFC and identify potential candidate metals for synthesis of trimetallic electrocatalysts.« less
  • The present state-of-art Proton Exchange Membrane Fuel Cell (PEMFC) technology is based on platinum (Pt) as a catalyst for both the fuel (anode) and air (cathode) electrodes. This catalyst is highly active but susceptible to poisoning by CO, which may be present in the H{sub 2}-fuel used or may be introduced during the fuel processing. Presence of trace amount of CO and H{sub 2}S in the H{sub 2}-fuel poisons the anode irreversibly and decreases the performance of the PEMFCs. In an effort to reduce the Pt-loading and improve the PEMFC performance, we propose to synthesize a number of Pt-based binary,more » ternary, and quaternary electrocatalysts using Ru, Mo, Ir, Ni, and Co as a substitute for Pt. By fine-tuning the metal loadings and compositions of candidate electrocatalysts, we plan to minimize the cost and optimize the catalyst activity and performance in PEMFC. The feasibility of the novel electrocatalysts will be demonstrated in the proposed effort with gas phase CO and H{sub 2}S concentrations typical of those found in reformed fuel gas with coal/natural gas/methanol feedstocks. During this reporting period several bi-metallic electrocatalysts were synthesized using ultra-sonication. These catalysts (Pt/Ru, Pt/Mo and Pt/Ir) were tested in MEAs. From Galvonstatic study the catalytic activity was found in the order of: Pt/Ru/C > Pt/Mo/C > Pt/Ir/C. It appears that electrocatalysts prepared by ultra-sonication process are more active compared to the conventional technique. Work is in progress to further study these catalysts for CO-tolerance in PEMFC and identify potential candidate metals for synthesis of tri-metallic electrocatalysts.« less
  • The present state-of-art Proton Exchange Membrane Fuel Cell (PEMFC) technology is based on platinum (Pt) as a catalyst for both the fuel (anode) and air (cathode) electrodes. This catalyst is highly active but susceptible to poisoning by CO, which may be present in the H{sub 2}-fuel used or may be introduced during the fuel processing. Presence of trace amount of CO and H{sub 2}S in the H{sub 2}-fuel poisons the anode irreversibly and decreases the performance of the PEMFCs. In an effort to reduce the Pt-loading and improve the PEMFC performance, we propose to synthesize a number of Pt-based binary,more » ternary, and quaternary electrocatalysts using Ru, Mo, Ir, Ni, and Co as a substitute for Pt. By fine-tuning the metal loadings and compositions of candidate electrocatalysts, we plan to minimize the cost and optimize the catalyst activity and performance in PEMFC. The feasibility of the novel electrocatalysts will be demonstrated in the proposed effort with gas phase CO and H{sub 2}S concentrations typical of those found in reformed fuel gas with coal/natural gas/methanol feedstocks. During this reporting period we synthesized four Pt-based electrocatalysts catalysts (Pt/Ru/Mo/Se, Pt/Ru/Mo/Ir, Pt/Ru/Mo/W, Ptr/Ru/Mo/Co) on Vulcan XG72 Carbon support by both conventional and ultra-sonication method. From current-voltage performance study, the catalytic activity was found in the increasing order of Pt/Ru/Mo/Ir > Pt/Ru/Mo/W > Pt/Ru/Mo/Co > Pt/Ru/MO/Se. Sonication method appears to provide better dispersion of catalysts on carbon support.« less
  • The present state-of-art Proton Exchange Membrane Fuel Cell (PEMFC) technology is based on platinum (Pt) as a catalyst for both the fuel (anode) and air (cathode) electrodes. This catalyst is highly active but susceptible to poisoning by CO, which may be present in the H{sub 2}-fuel used or may be introduced during the fuel processing. Presence of trace amount of CO and H{sub 2}S in the H{sub 2}-fuel poisons the anode irreversibly and decreases the performance of the PEMFCs. In an effort to reduce the Pt-loading and improve the PEMFC performance, we propose to synthesize a number of Pt-based binary,more » ternary, and quaternary electrocatalysts using Ru, Mo, Ir, Ni, and Co as a substitute for Pt. By fine-tuning the metal loadings and compositions of candidate electrocatalysts, we plan to minimize the cost and optimize the catalyst activity and performance in PEMFC. The feasibility of the novel electrocatalysts will be demonstrated in the proposed effort with gas phase CO and H{sub 2}S concentrations typical of those found in reformed fuel gas with coal/natural gas/methanol feedstocks. During this reporting period we synthesized several tri-metallic electrocatalysts catalysts (Pt/Ru/Mo, Pt/Ru/Ir, Pt/Ru/W, Ptr/Ru/Co, and Pt/Ru/Se on Vulcan XG72 Carbon) by ultrasonication method. These catalysts were tested in MEAs for CO tolerance at 20 and 100 ppm CO concentrations. From Galvonstatic study the catalytic activity was found in the order of: Pt/Ru/Mo/C > Pt/Ru/Ir/C > Pt/Ru/W/C > Ptr/Ru/Co/C > and Pt/Ru/Se. The catalysts performed very well at 20 ppm CO but at 100 ppm CO performance dropped significantly.« less
  • The present state-of-art Proton Exchange Membrane Fuel Cell (PEMFC) technology is based on platinum (Pt) as a catalyst for both the fuel (anode) and air (cathode) electrodes. This catalyst is highly active but susceptible to poisoning by CO, which may be present in the H{sub 2}-fuel used or may be introduced during the fuel processing. Presence of trace amount of CO and H{sub 2}S in the H{sub 2}-fuel poisons the anode irreversibly and decreases the performance of the PEMFCs. In an effort to reduce the Pt-loading and improve the PEMFC performance, we propose to synthesize a number of Pt-based binary,more » ternary, and quaternary electrocatalysts using Ru, Mo, Ir, Ni, and Co as a substitute for Pt. By fine-tuning the metal loadings and compositions of candidate electrocatalysts, we plan to minimize the cost and optimize the catalyst activity and performance in PEMFC. The feasibility of the novel electrocatalysts will be demonstrated in the proposed effort with gas phase CO and H{sub 2}S concentrations typical of those found in reformed fuel gas with coal/natural gas/methanol feedstocks. During this reporting period we used four Pt-based electrocatalysts (Pt/Ru/Mo/Se, Pt/Ru/Mo/Ir, Pt/Ru/Mo/W, Ptr/Ru/Mo/Co) in MEAs and these were evaluated for CO-tolerance with 20 and 100 ppm CO concentration in H{sub 2}-fuel. From current-voltage performance study, the catalytic activity was found in the increasing order of Pt/Ru/Mo/Ir > Pt/Ru/Mo/W > Pt/Ru/Mo/Co > Pt/Ru/MO/Se. From preliminary cost analysis it appears that could of the catalyst metal loading can reduced by 40% to 60% depending on the selection of metal combinations without compromising the fuel cell performance.« less