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Title: HEAT TRANSFER ANALYSIS FOR FIXED CST AND RF COLUMNS

Abstract

In support of a small column ion exchange (SCIX) process for the Savannah River Site waste processing program, transient and steady state two-dimensional heat transfer models have been constructed for columns loaded with cesium-saturated crystalline silicotitanate (CST) or spherical Resorcinol-Formaldehyde (RF) beads and 6 molar sodium tank waste supernate. Radiolytic decay of sorbed cesium results in heat generation within the columns. The models consider conductive heat transfer only with no convective cooling and no process flow within the columns (assumed column geometry: 27.375 in ID with a 6.625 in OD center-line cooling pipe). Heat transfer at the column walls was assumed to occur by natural convection cooling with 35 C air. A number of modeling calculations were performed using this computational heat transfer approach. Minimal additional calculations were also conducted to predict temperature increases expected for salt solution processed through columns of various heights at the slowest expected operational flow rate of 5 gpm. Results for the bounding model with no process flow and no active cooling indicate that the time required to reach the boiling point of {approx}130 C for a CST-salt solution mixture containing 257 Ci/liter of Cs-137 heat source (maximum expected loading for SCIX applications) at 35more » C initial temperature is about 6 days. Modeling results for a column actively cooled with external wall jackets and the internal coolant pipe (inlet coolant water temperature: 25 C) indicate that the CST column can be maintained non-boiling under these conditions indefinitely. The results also show that the maximum temperature of an RF-salt solution column containing 133 Ci/liter of Cs-137 (maximum expected loading) will never reach boiling under any conditions (maximum predicted temperature without cooling: 88 C). The results indicate that a 6-in cooling pipe at the center of the column provides the most effective cooling mechanism for reducing the maximum temperature with either ion exchange material. Sensitivity calculations for the RF resin porosity, the ambient external column temperature, and the cooling system configuration were performed under the baseline conditions to assess the impact of these parameters on the maximum temperatures. It is noted that the cooling mechanism at the column boundary (forced versus natural convection) and the cooling system configuration significantly impact the maximum temperatures. The analysis results provide quantitative information associated with process temperature control requirements and management of the SCIX column.« less

Authors:
Publication Date:
Research Org.:
SRS
Sponsoring Org.:
USDOE
OSTI Identifier:
918146
Report Number(s):
WSRC-STI-2007-00345
TRN: US0805350
DOE Contract Number:
DE-AC09-96SR18500
Resource Type:
Technical Report
Country of Publication:
United States
Language:
English
Subject:
12 MANAGEMENT OF RADIOACTIVE WASTES, AND NON-RADIOACTIVE WASTES FROM NUCLEAR FACILITIES; ION EXCHANGE; ION EXCHANGE MATERIALS; RADIOACTIVE WASTE PROCESSING; HEAT TRANSFER; EXTRACTION COLUMNS; FLOW MODELS; CESIUM; RADIOLYSIS; REACTION HEAT; SENSITIVITY ANALYSIS; TEMPERATURE CONTROL; COOLING SYSTEMS; MATERIALS TESTING

Citation Formats

Lee, S. HEAT TRANSFER ANALYSIS FOR FIXED CST AND RF COLUMNS. United States: N. p., 2007. Web. doi:10.2172/918146.
Lee, S. HEAT TRANSFER ANALYSIS FOR FIXED CST AND RF COLUMNS. United States. doi:10.2172/918146.
Lee, S. Wed . "HEAT TRANSFER ANALYSIS FOR FIXED CST AND RF COLUMNS". United States. doi:10.2172/918146. https://www.osti.gov/servlets/purl/918146.
@article{osti_918146,
title = {HEAT TRANSFER ANALYSIS FOR FIXED CST AND RF COLUMNS},
author = {Lee, S},
abstractNote = {In support of a small column ion exchange (SCIX) process for the Savannah River Site waste processing program, transient and steady state two-dimensional heat transfer models have been constructed for columns loaded with cesium-saturated crystalline silicotitanate (CST) or spherical Resorcinol-Formaldehyde (RF) beads and 6 molar sodium tank waste supernate. Radiolytic decay of sorbed cesium results in heat generation within the columns. The models consider conductive heat transfer only with no convective cooling and no process flow within the columns (assumed column geometry: 27.375 in ID with a 6.625 in OD center-line cooling pipe). Heat transfer at the column walls was assumed to occur by natural convection cooling with 35 C air. A number of modeling calculations were performed using this computational heat transfer approach. Minimal additional calculations were also conducted to predict temperature increases expected for salt solution processed through columns of various heights at the slowest expected operational flow rate of 5 gpm. Results for the bounding model with no process flow and no active cooling indicate that the time required to reach the boiling point of {approx}130 C for a CST-salt solution mixture containing 257 Ci/liter of Cs-137 heat source (maximum expected loading for SCIX applications) at 35 C initial temperature is about 6 days. Modeling results for a column actively cooled with external wall jackets and the internal coolant pipe (inlet coolant water temperature: 25 C) indicate that the CST column can be maintained non-boiling under these conditions indefinitely. The results also show that the maximum temperature of an RF-salt solution column containing 133 Ci/liter of Cs-137 (maximum expected loading) will never reach boiling under any conditions (maximum predicted temperature without cooling: 88 C). The results indicate that a 6-in cooling pipe at the center of the column provides the most effective cooling mechanism for reducing the maximum temperature with either ion exchange material. Sensitivity calculations for the RF resin porosity, the ambient external column temperature, and the cooling system configuration were performed under the baseline conditions to assess the impact of these parameters on the maximum temperatures. It is noted that the cooling mechanism at the column boundary (forced versus natural convection) and the cooling system configuration significantly impact the maximum temperatures. The analysis results provide quantitative information associated with process temperature control requirements and management of the SCIX column.},
doi = {10.2172/918146},
journal = {},
number = ,
volume = ,
place = {United States},
year = {Wed Oct 17 00:00:00 EDT 2007},
month = {Wed Oct 17 00:00:00 EDT 2007}
}

Technical Report:

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  • In support of a small column ion exchange (SCIX) process for the Savannah River Site waste processing program, a transient two-dimensional heat transfer model that includes the conduction process neglecting the convection cooling mechanism inside the crystalline silicotitanate (CST) column has been constructed and heat transfer calculations made for the present design configurations. For this situation, a no process flow condition through the column was assumed as one of the reference conditions for the simulation of a loss-of-flow accident. A series of the modeling calculations has been performed using a computational heat transfer approach. Results for the baseline model indicatemore » that transit times to reach 130 degrees Celsius maximum temperature of the CST-salt solution column are about 96 hours when the 20-in CST column with 300 Ci/liter heat generation source and 25 degrees Celsius initial column temperature is cooled by natural convection of external air as a primary heat transfer mechanism. The modeling results for the 28-in column equipped with water jacket systems on the external wall surface of the column and water coolant pipe at the center of the CST column demonstrate that the column loaded with 300 Ci/liter heat source can be maintained non-boiling indefinitely. Sensitivity calculations for several alternate column sizes, heat loads of the packed column, engineered cooling systems, and various ambient conditions at the exterior wall of the column have been performed under the reference conditions of the CST-salt solution to assess the impact of those parameters on the peak temperatures of the packed column for a given transient time. The results indicate that a water-coolant pipe at the center of the CST column filled with salt solution is the most effective one among the potential design parameters related to the thermal energy dissipation of decay heat load. It is noted that the cooling mechanism at the wall boundary of the column has significant impact on maximum and wall temperatures of the column. In addition, the results computed by the present model were verified by the theoretical results. The analysis results will provide quantitative information associated with the process heat control and management of the CST base design. For example, transient responses of the CST system under a loss-of-flow accident condition will provide safety design information for an emergency cooling system of the column.« less
  • In support of the crystalline silicotitanate (CST) ion exchange project of High-Level Waste (HLW) Process Engineering, a transient two-dimensional heat transfer model that includes the conduction process neglecting the convection cooling mechanism inside the CST column has been constructed and heat transfer calculations made for the present design configurations. For this situation, a no process flow condition through the column was assumed as one of the reference conditions for the simulation of a loss-of-flow accident. The modeling and calculations were performed using a computational heat transfer approach.
  • In support of the crystalline silicotitanate (CST) ion exchange project of High-Level Waste (HLW) Process Engineering, heat transfer calculations have been made for a fully-loaded CST column during abnormal and normal operating conditions. The objective of the present work is to compute temperature distributions across the column when there is steady flow of salt solution through the CST column under normal conditions of the process operations.
  • In FY 1993, the Los Alamos National Laboratory Waste Management Group [CST-7 (formerly EM-7)] requested the Probabilistic Risk and Hazards Analysis Group [TSA-11 (formerly N-6)] to conduct a study of the hazards associated with several CST-7 facilities. Among these facilities are the Hazardous Waste Treatment Facility (HWTF), the HWTF Drum Storage Building (DSB), and the Mixed Waste Receiving and Storage Facility (MWRSF), which are proposed for construction beginning in 1996. These facilities are needed to upgrade the Laboratory`s storage capability for hazardous and mixed wastes and to provide treatment capabilities for wastes in cases where offsite treatment is not availablemore » or desirable. These facilities will assist Los Alamos in complying with federal and state requlations.« less
  • Heat transfer,and fluid dynamics were studied in colunms spraying hot mercury into rising streams of water. Volumetric and area heat transfer coefficients are presented. These coefficients are lower than those reported for heat transfer from fixed spheres. The major flow of water bypassed the drops while water surrounding the drops flowed downwar. The principal heat transfer resistance appears to lie between these rising and falling water streams. Outlet mercury temperature did not approach inlet water temperature as a limit because the flow patterns caused a discontinuous rise in the water temperature at the bottom of the column. (auth)