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Title: Diamond-Silicon Carbide Composite And Method For Preparation Thereof

Patent ·
OSTI ID:880042

Fully dense, diamond-silicon carbide composites are prepared from ball-milled microcrystalline diamond/amorphous silicon powder mixture. The ball-milled powder is sintered (P=5-8 GPa, T=1400K-2300K) to form composites having high fracture toughness. A composite made at 5 GPa/1673K had a measured fracture toughness of 12 MPa.multidot.m.sup.1/2. By contrast, liquid infiltration of silicon into diamond powder at 5 GPa/1673K produces a composite with higher hardness but lower fracture toughness. X-ray diffraction patterns and Raman spectra indicate that amorphous silicon is partially transformed into nanocrystalline silicon at 5 GPa/873K, and nanocrystalline silicon carbide forms at higher temperatures.

Research Organization:
Los Alamos National Laboratory (LANL), Los Alamos, NM (United States)
DOE Contract Number:
W-7405-ENG-36
Assignee:
The Regents of the University of California (Los Alamos, NM)
Patent Number(s):
US 6939506
Application Number:
10/448672
OSTI ID:
880042
Country of Publication:
United States
Language:
English

References (12)

Trends and market perspectives for diamond tools in the construction industry journal January 2000
The search for novel, superhard materials journal September 1999
High pressure sintering of diamond-SiC composite journal January 2001
Diamond–SiC nanocomposites sintered from a mixture of diamond and silicon nanopowders journal September 2003
Low-Pressure Fabrication of Diamond–SiC–Si Composites journal June 2001
Synthesis of diamond/β‐SiC composite films by microwave plasma assisted chemical vapor deposition journal October 1992
Characterization of the silicon network disorder in hydrogenated amorphous silicon carbide alloys with low carbon concentrations journal January 1996
Micron diamond composites with nanocrystalline silicon carbide bonding journal May 2003
High-pressure, high-temperature synthesis of SiC–diamond nanocrystalline ceramics journal January 2000
High-pressure, high-temperature sintering of diamond–SiC composites by ball-milled diamond–Si mixtures journal August 2002
Sintering of Compacts from Nanocrystalline Diamonds Without Sintering Agent journal January 1997
Superhard materials based on nanostructured high-melting point compounds: achievements and perspectives journal July 2001

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