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Title: Session 19: Geothermal Materials Development

Conference ·
OSTI ID:838161

Among the most pressing problems constraining the development of geothermal energy is the lack of satisfactory component and system reliability. This is due to the unavailability, on a commercial scale, of cost-effective materials that can function in a wide range of geothermal environments and to the unavailability of a comprehensive body of directly related test data or materials selection experience. In 1976, the GHTD started the Geothermal Materials Program to address materials-related problems, and since 1978 Brookhaven National Laboratory has provided technical and managerial assistance in the implementation of the effort. Major successes have been attained in the development of elastomers for high-temperature applications and in the use of polymer concrete liners for corrosion protection. Both technologies have been successfully transferred to industry. Current efforts in metallic and nonmetallic materials development and corrosion protection will be summarized. In the metals area, testing of a series of experimental stainless steels has led to compositions which show a very remarkable resistance to pitting corrosion in hot chloride electrolytes. Combinations of molybdenum and nitrogen are very beneficial. Alternate materials for line shaft pump bearings have been identified through tests in simulated hot brine. Cermets and carbides show promise of extending pump life. A series of drill bit steels has been examined for fatigue and hot fracture toughness. The work has indicated alloys with properties that exceed those of materials now in use. A major finding in the nonmetallic materials area has been the development of fluorinated elastomers for use in statis seals at temperatures greater than 300 C. Field testing has just commenced, but based upon laboratory results, the work is very promising. Commercialization of this material is underway. Technology transfer of a 240 C EPDM was completed earlier. Field testing of polymer concrete-lined pipe has been successful, and at least one commercial source of the material now exists. Programs started in FY 1983 include the development of high-thermal-conductivity composites for heat exchanger tubes and elastomers for dynamic seal applications. Cathodic protection measurements of carbon steel have been made, both in the laboratory and in the field, which showed the feasibility of such protection of some carbon steel components, e.g., the outer surface of well casing. More work is suggested to include heat exchanges. Studies of corrosion in binary systems is also reviewed.

Research Organization:
Brookhaven National Lab. (BNL), Upton, NY (United States)
Sponsoring Organization:
U.S. Department of Energy Assistant Secretary, Conservation and Renewable Energy, Division of Geothermal and Hydropower Technologies; Washington, D.C. (US)
OSTI ID:
838161
Report Number(s):
CONF-8310177-19; TRN: US200508%%263
Resource Relation:
Conference: Proceedings of the Geothermal Program Review II, Washington, DC (US), 10/11/1983--10/13/1983; Other Information: Page Range is 363-382; PBD: 1 Dec 1983
Country of Publication:
United States
Language:
English