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Title: A COMPUTATIONAL WORKBENCH ENVIRONMENT FOR VIRTUAL POWER PLANT SIMULATION

Abstract

In this report is described the work effort to develop and demonstrate a software framework to support advanced process simulations to evaluate the performance of advanced power systems. Integrated into the framework are a broad range of models, analysis tools, and visualization methods that can be used for the plant evaluation. The framework provides a tightly integrated problem-solving environment, with plug-and-play functionality, and includes a hierarchy of models, ranging from fast running process models to detailed reacting CFD models. The framework places no inherent limitations on the type of physics that can be modeled, numerical techniques, or programming languages used to implement the equipment models, or the type or amount of data that can be exchanged between models. Tools are provided to analyze simulation results at multiple levels of detail, ranging from simple tabular outputs to advanced solution visualization methods. All models and tools communicate in a seamless manner. The framework can be coupled to other software frameworks that provide different modeling capabilities. Three software frameworks were developed during the course of the project. The first framework focused on simulating the performance of the DOE Low Emissions Boiler System Proof of Concept facility, an advanced pulverized-coal combustion-based power plant. Themore » second framework targeted simulating the performance of an Integrated coal Gasification Combined Cycle - Fuel Cell Turbine (IGCC-FCT) plant configuration. The coal gasifier models included both CFD and process models for the commercially dominant systems. Interfacing models to the framework was performed using VES-Open, and tests were performed to demonstrate interfacing CAPE-Open compliant models to the framework. The IGCC-FCT framework was subsequently extended to support Virtual Engineering concepts in which plant configurations can be constructed and interrogated in a three-dimensional, user-centered, interactive, immersive environment. The Virtual Engineering Framework (VEF), in effect a prototype framework, was developed through close collaboration with NETL supported research teams from Iowa State University Virtual Reality Applications Center (ISU-VRAC) and Carnegie Mellon University (CMU). The VEF is open source, compatible across systems ranging from inexpensive desktop PCs to large-scale, immersive facilities and provides support for heterogeneous distributed computing of plant simulations. The ability to compute plant economics through an interface that coupled the CMU IECM tool to the VEF was demonstrated, and the ability to couple the VEF to Aspen Plus, a commercial flowsheet modeling tool, was demonstrated. Models were interfaced to the framework using VES-Open. Tests were performed for interfacing CAPE-Open-compliant models to the framework. Where available, the developed models and plant simulations have been benchmarked against data from the open literature. The VEF has been installed at NETL. The VEF provides simulation capabilities not available in commercial simulation tools. It provides DOE engineers, scientists, and decision makers with a flexible and extensible simulation system that can be used to reduce the time, technical risk, and cost to develop the next generation of advanced, coal-fired power systems that will have low emissions and high efficiency. Furthermore, the VEF provides a common simulation system that NETL can use to help manage Advanced Power Systems Research projects, including both combustion- and gasification-based technologies.« less

Authors:
; ; ; ;
Publication Date:
Research Org.:
Reaction Engineering International (US)
Sponsoring Org.:
(US)
OSTI Identifier:
837892
DOE Contract Number:
FC26-00NT41047
Resource Type:
Technical Report
Resource Relation:
Other Information: PBD: 22 Dec 2004
Country of Publication:
United States
Language:
English
Subject:
01 COAL, LIGNITE, AND PEAT; 24 POWER TRANSMISSION AND DISTRIBUTION; 30 DIRECT ENERGY CONVERSION; BOILERS; COAL; COAL GASIFICATION; COMBINED CYCLES; COMBUSTION; CONFIGURATION; ECONOMICS; FLOWSHEETS; FUEL CELLS; PHYSICS; POWER PLANTS; POWER SYSTEMS; PROGRAMMING LANGUAGES; SIMULATION; TURBINES

Citation Formats

Mike Bockelie, Dave Swensen, Martin Denison, Adel Sarofim, and Connie Senior. A COMPUTATIONAL WORKBENCH ENVIRONMENT FOR VIRTUAL POWER PLANT SIMULATION. United States: N. p., 2004. Web. doi:10.2172/837892.
Mike Bockelie, Dave Swensen, Martin Denison, Adel Sarofim, & Connie Senior. A COMPUTATIONAL WORKBENCH ENVIRONMENT FOR VIRTUAL POWER PLANT SIMULATION. United States. doi:10.2172/837892.
Mike Bockelie, Dave Swensen, Martin Denison, Adel Sarofim, and Connie Senior. Wed . "A COMPUTATIONAL WORKBENCH ENVIRONMENT FOR VIRTUAL POWER PLANT SIMULATION". United States. doi:10.2172/837892. https://www.osti.gov/servlets/purl/837892.
@article{osti_837892,
title = {A COMPUTATIONAL WORKBENCH ENVIRONMENT FOR VIRTUAL POWER PLANT SIMULATION},
author = {Mike Bockelie and Dave Swensen and Martin Denison and Adel Sarofim and Connie Senior},
abstractNote = {In this report is described the work effort to develop and demonstrate a software framework to support advanced process simulations to evaluate the performance of advanced power systems. Integrated into the framework are a broad range of models, analysis tools, and visualization methods that can be used for the plant evaluation. The framework provides a tightly integrated problem-solving environment, with plug-and-play functionality, and includes a hierarchy of models, ranging from fast running process models to detailed reacting CFD models. The framework places no inherent limitations on the type of physics that can be modeled, numerical techniques, or programming languages used to implement the equipment models, or the type or amount of data that can be exchanged between models. Tools are provided to analyze simulation results at multiple levels of detail, ranging from simple tabular outputs to advanced solution visualization methods. All models and tools communicate in a seamless manner. The framework can be coupled to other software frameworks that provide different modeling capabilities. Three software frameworks were developed during the course of the project. The first framework focused on simulating the performance of the DOE Low Emissions Boiler System Proof of Concept facility, an advanced pulverized-coal combustion-based power plant. The second framework targeted simulating the performance of an Integrated coal Gasification Combined Cycle - Fuel Cell Turbine (IGCC-FCT) plant configuration. The coal gasifier models included both CFD and process models for the commercially dominant systems. Interfacing models to the framework was performed using VES-Open, and tests were performed to demonstrate interfacing CAPE-Open compliant models to the framework. The IGCC-FCT framework was subsequently extended to support Virtual Engineering concepts in which plant configurations can be constructed and interrogated in a three-dimensional, user-centered, interactive, immersive environment. The Virtual Engineering Framework (VEF), in effect a prototype framework, was developed through close collaboration with NETL supported research teams from Iowa State University Virtual Reality Applications Center (ISU-VRAC) and Carnegie Mellon University (CMU). The VEF is open source, compatible across systems ranging from inexpensive desktop PCs to large-scale, immersive facilities and provides support for heterogeneous distributed computing of plant simulations. The ability to compute plant economics through an interface that coupled the CMU IECM tool to the VEF was demonstrated, and the ability to couple the VEF to Aspen Plus, a commercial flowsheet modeling tool, was demonstrated. Models were interfaced to the framework using VES-Open. Tests were performed for interfacing CAPE-Open-compliant models to the framework. Where available, the developed models and plant simulations have been benchmarked against data from the open literature. The VEF has been installed at NETL. The VEF provides simulation capabilities not available in commercial simulation tools. It provides DOE engineers, scientists, and decision makers with a flexible and extensible simulation system that can be used to reduce the time, technical risk, and cost to develop the next generation of advanced, coal-fired power systems that will have low emissions and high efficiency. Furthermore, the VEF provides a common simulation system that NETL can use to help manage Advanced Power Systems Research projects, including both combustion- and gasification-based technologies.},
doi = {10.2172/837892},
journal = {},
number = ,
volume = ,
place = {United States},
year = {Wed Dec 22 00:00:00 EST 2004},
month = {Wed Dec 22 00:00:00 EST 2004}
}

Technical Report:

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  • No abstract prepared.
  • This is the fifth Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT41047. The goal of the project is to develop and demonstrate a computational workbench for simulating the performance of Vision 21 Power Plant Systems. Within the last quarter, our efforts have become focused on developing an improved workbench for simulating a gasifier based Vision 21 energyplex. To provide for interoperability of models developed under Vision 21 and other DOE programs, discussions have been held with DOE and other organizations developing plant simulator tools to review the possibility of establishing a common software interface or protocol to use whenmore » developing component models. A component model that employs the CCA protocol has successfully been interfaced to our CCA enabled workbench. To investigate the software protocol issue, DOE has selected a gasifier based Vision 21 energyplex configuration for use in testing and evaluating the impacts of different software interface methods. A Memo of Understanding with the Cooperative Research Centre for Coal in Sustainable Development (CCSD) in Australia has been completed that will enable collaborative research efforts on gasification issues. Preliminary results have been obtained for a CFD model of a pilot scale, entrained flow gasifier. A paper was presented at the Vision 21 Program Review Meeting at NETL (Morgantown) that summarized our accomplishments for Year One and plans for Year Two and Year Three.« less
  • This is the sixth Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT41047. The goal of the project is to develop and demonstrate a computational workbench for simulating the performance of Vision 21 Power Plant Systems. Within the last quarter, good progress has been made on the development of our IGCC workbench. Preliminary CFD simulations for single stage and two stage ''generic'' gasifiers using firing conditions based on the Vision 21 reference configuration have been performed. Work is continuing on implementing an advanced slagging model into the CFD based gasifier model. An investigation into published gasification kinetics has highlighted amore » wide variance in predicted performance due to the choice of kinetic parameters. A plan has been outlined for developing the reactor models required to simulate the heat transfer and gas clean up equipment downstream of the gasifier. Three models that utilize the CCA software protocol have been integrated into a version of the IGCC workbench. Tests of a CCA implementation of our CFD code into the workbench demonstrated that the CCA CFD module can execute on a geographically remote PC (linked via the Internet) in a manner that is transparent to the user. Software tools to create ''walk-through'' visualizations of the flow field within a gasifier have been demonstrated.« less
  • This is the seventh Quarterly Technical Report for DOE Cooperative Agreement No.: DE-FC26-00NT41047. The goal of the project is to develop and demonstrate a computational workbench for simulating the performance of Vision 21 Power Plant Systems. Within the last quarter, good progress has been made on the development of the IGCC workbench. A series of parametric CFD simulations for single stage and two stage generic gasifier configurations have been performed. An advanced flowing slag model has been implemented into the CFD based gasifier model. A literature review has been performed on published gasification kinetics. Reactor models have been developed andmore » implemented into the workbench for the majority of the heat exchangers, gas clean up system and power generation system for the Vision 21 reference configuration. Modifications to the software infrastructure of the workbench have been commenced to allow interfacing to the workbench reactor models that utilize the CAPE{_}Open software interface protocol.« less
  • This is the eighth Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT41047. The goal of the project is to develop and demonstrate a computational workbench for simulating the performance of Vision 21 Power Plant Systems. Within the last quarter, good progress has been made on all aspects of the project. Calculations for a full Vision 21 plant configuration have been performed for two coal types and two gasifier types. Good agreement with DOE computed values has been obtained for the Vision 21 configuration under ''baseline'' conditions. Additional model verification has been performed for the flowing slag model that hasmore » been implemented into the CFD based gasifier model. Comparisons for the slag, wall and syngas conditions predicted by our model versus values from predictive models that have been published by other researchers show good agreement. The software infrastructure of the Vision 21 workbench has been modified to use a recently released, upgraded version of SCIRun.« less