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Title: Continuous Emissions Monitoring System Monitoring Plan for the Y-12 Steam Plant

Abstract

The Oak Ridge Y-12 National Security Complex (Y-12), managed by BWXT, is submitting this Continuous Emissions Monitoring System (CEMS) Monitoring Plan in conformance with the requirements of Title 40 of the U.S. Code of Federal Regulations (CFR) Part 75. The state of Tennessee identified the Y-12 Steam Plant in Oak Ridge, Tennessee, as a non-electrical generation unit (EGU) nitrogen oxides (NO{sub x}) budget source as a result of the NO{sub x} State Implementation Plan (SIP) under the Tennessee Department of Environment and Conservation (TDEC) Rule 1200-3-27. Following this introduction, the monitoring plan contains the following sections: CEMS details, NO{sub x} emissions, and quality assurance (QA)/quality control (QC). The following information is included in the attachments: fuel and flue gas diagram, system layout, data flow diagrams, Electronic Monitoring Plan printouts, vendor information on coal and natural gas feed systems, and the Certification Test Protocol. The Y-12 Steam Plant consists of four Wickes boilers. Each is rated at a maximum heat input capacity of 296.8 MMBtu/hour or 250,000 lb/hour of 250-psig steam. Although pulverized coal is the principal fuel, each of the units can fire natural gas or a combination of coal and gas. Each unit is equipped with a Joy Manufacturingmore » Company reverse air baghouse to control particulate emissions. Flue gases travel out of the baghouse, through an induced draft fan, then to one of two stacks. Boilers 1 and 2 exhaust through Stack 1. Boilers 3 and 4 exhaust through Stack 2. A dedicated CEMS will be installed in the ductwork of each boiler, downstream of the baghouse. The CEMS will be designed, built, installed, and started up by URS Group, Inc. (URS). Data acquisition and handling will be accomplished using a data acquisition and handling system (DAHS) designed, built, and programmed by Environmental Systems Corporation (ESC). The installed CEMS will continuously monitor NO{sub x}, flue gas flowrate, and carbon dioxide (CO{sub 2}). The CEMS will be utilized to report emissions from each unit for each ozone season starting May 1, 2003. Each boiler has independent coal and natural gas metering systems. Coal is fed to each boiler by belt-type coal feeders. Each boiler has two dedicated coal feeders. Natural gas may be burned along with coal for flame stability. The boilers may also be fired on natural gas alone. Orifice meters measure the natural gas flow to each boiler.« less

Publication Date:
Research Org.:
Oak Ridge Y-12 Plant, TN (US)
Sponsoring Org.:
USDOE Office of Defense Programs (DP) (US)
OSTI Identifier:
813545
Report Number(s):
Y/TS-1898
ORIS Number 880055; Client Subcontract No. 4300019832; URS Project No. 809930; TRN: US200316%%253
DOE Contract Number:
AC05-00OR22800
Resource Type:
Technical Report
Resource Relation:
Other Information: PBD: 28 Feb 2003
Country of Publication:
United States
Language:
English
Subject:
01 COAL, LIGNITE, AND PEAT; 03 NATURAL GAS; 45 MILITARY TECHNOLOGY, WEAPONRY, AND NATIONAL DEFENSE; BAGHOUSES; BOILERS; CARBON DIOXIDE; COAL; DATA ACQUISITION; FLUE GAS; MONITORING; NATIONAL SECURITY; NATURAL GAS; NITROGEN OXIDES; QUALITY ASSURANCE; STEAM

Citation Formats

None. Continuous Emissions Monitoring System Monitoring Plan for the Y-12 Steam Plant. United States: N. p., 2003. Web. doi:10.2172/813545.
None. Continuous Emissions Monitoring System Monitoring Plan for the Y-12 Steam Plant. United States. doi:10.2172/813545.
None. Fri . "Continuous Emissions Monitoring System Monitoring Plan for the Y-12 Steam Plant". United States. doi:10.2172/813545. https://www.osti.gov/servlets/purl/813545.
@article{osti_813545,
title = {Continuous Emissions Monitoring System Monitoring Plan for the Y-12 Steam Plant},
author = {None},
abstractNote = {The Oak Ridge Y-12 National Security Complex (Y-12), managed by BWXT, is submitting this Continuous Emissions Monitoring System (CEMS) Monitoring Plan in conformance with the requirements of Title 40 of the U.S. Code of Federal Regulations (CFR) Part 75. The state of Tennessee identified the Y-12 Steam Plant in Oak Ridge, Tennessee, as a non-electrical generation unit (EGU) nitrogen oxides (NO{sub x}) budget source as a result of the NO{sub x} State Implementation Plan (SIP) under the Tennessee Department of Environment and Conservation (TDEC) Rule 1200-3-27. Following this introduction, the monitoring plan contains the following sections: CEMS details, NO{sub x} emissions, and quality assurance (QA)/quality control (QC). The following information is included in the attachments: fuel and flue gas diagram, system layout, data flow diagrams, Electronic Monitoring Plan printouts, vendor information on coal and natural gas feed systems, and the Certification Test Protocol. The Y-12 Steam Plant consists of four Wickes boilers. Each is rated at a maximum heat input capacity of 296.8 MMBtu/hour or 250,000 lb/hour of 250-psig steam. Although pulverized coal is the principal fuel, each of the units can fire natural gas or a combination of coal and gas. Each unit is equipped with a Joy Manufacturing Company reverse air baghouse to control particulate emissions. Flue gases travel out of the baghouse, through an induced draft fan, then to one of two stacks. Boilers 1 and 2 exhaust through Stack 1. Boilers 3 and 4 exhaust through Stack 2. A dedicated CEMS will be installed in the ductwork of each boiler, downstream of the baghouse. The CEMS will be designed, built, installed, and started up by URS Group, Inc. (URS). Data acquisition and handling will be accomplished using a data acquisition and handling system (DAHS) designed, built, and programmed by Environmental Systems Corporation (ESC). The installed CEMS will continuously monitor NO{sub x}, flue gas flowrate, and carbon dioxide (CO{sub 2}). The CEMS will be utilized to report emissions from each unit for each ozone season starting May 1, 2003. Each boiler has independent coal and natural gas metering systems. Coal is fed to each boiler by belt-type coal feeders. Each boiler has two dedicated coal feeders. Natural gas may be burned along with coal for flame stability. The boilers may also be fired on natural gas alone. Orifice meters measure the natural gas flow to each boiler.},
doi = {10.2172/813545},
journal = {},
number = ,
volume = ,
place = {United States},
year = {Fri Feb 28 00:00:00 EST 2003},
month = {Fri Feb 28 00:00:00 EST 2003}
}

Technical Report:

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  • The proposed Biological Monitoring and Abatement Program (BMAP) for East Fork Poplar Creek (EFPC) at the Oak Ridge Y-12 Plant, as described, will be conducted for the duration of the National Pollutant Discharge Elimination System permit issued for the Y-12 Plant on April 28, 1995, and which became effective July 1, 1995. The basic approach to biological monitoring used in this program was developed by the staff in the Environmental Sciences Division at the Oak Ridge National Laboratory at the request of Y- 12 Plant personnel. The proposed BMAP plan is based on results of biological monitoring conducted since 1985.more » Details of the specific procedures used in the current routine monitoring program are provided but experimental designs for future studies are described in less detail. The overall strategy used in developing this plan was, and continues to be, to use the results obtained from each task to define the scope of future monitoring efforts. Such efforts may require more intensive sampling than initially proposed in some areas (e.g., additional toxicity testing if initial results indicate low survival or reproduction) or a reduction in sampling intensity in others (e.g., reduction in the number of sampling sites when no impact is observed). By using the results of previous monitoring efforts to define the current program and to guide us in the development of future studies, an effective integrated monitoring program has been developed to assess the impacts of the Y-12 Plant operation on the biota of EFPC and to document the ecological effects of remedial actions.« less
  • This plan provides a description of the groundwater and surface-water quality monitoring activities planned for calendar year (CY) 1995 at the Department of Energy Y-12 Plant. Included in this plan are the monitoring activities managed by the Y-12 Plant Health, Safety, Environment, and Accountability (HSEA) Organization through the Y-12 Plant Groundwater Protection Program (GWPP). Other groundwater and surface water monitoring activities (e.g. selected Environmental Restoration Program activities, National Pollution Discharge Elimination System (NPDES) monitoring) not managed through the Y-12 Plant GWPP are not addressed in this report. Several monitoring programs will be implemented in three hydrogeologic regimes: the Bear Creekmore » Hydrogeologic Regime (Bear Creek Regime), the Upper East Fork Poplar Creek Hydrogeologic Regime (East Fork Regime), and the Chestnut Ridge Hydrogeologic Regime (Chestnut Ridge Regime). The Bear Creek and East Fork regimes are located within Bear Creek Valley, and the Chestnut Ridge Regime is located south of the Y-12 Plant. For various reasons, modifications to the 1995 monitoring programs may be necessary during implementation. For example, changes in regulatory requirements may alter the parameters specified for selected wells, or wells could be added to or deleted from the monitoring network. All modifications to the monitoring programs will be approved by the Y-12 Plant GWPP manager and documented as addenda to this sampling and analysis plan.« less
  • National Pollutant Discharge Elimination System (NPDES) Permit TN0002968, issued April 28, 1995, requires that the Y-12 Plant Radiological Monitoring Plan for surface water be modified (Part 111-H). These modifications shall consist of expanding the plan to include storm water monitoring and an assessment of alpha, beta, and gamma emitters. In addition, a meeting was held with personnel from the Tennessee Department of Environment and Conservation (TDEC) on May 4, 1995. In this meeting, TDEC personnel provided guidance to Y-12 Plant personnel in regard to the contents of the modified plan. This report contains a revised plan incorporating the permit requirementsmore » and guidance provided by TDEC personnel. In addition, modifications were made to address future requirements of the new regulation for radiation protection of the public and the environment in regards to surface water monitoring.« less
  • This plan provides a description of the groundwater and surface-water quality monitoring activities planned for calendar year (CY) 1996 at the Department of Energy (DOE) Y-12 Plant. Included in this plan are the monitoring activities managed by the Y-12 Plant Health, Safety, Environment, and Accountability (HSEA) Organization through the Y-12 Plant Groundwater Protection Program (GWPP). Other groundwater and surface water monitoring activities, such as selected Environmental Restoration Program activities, and National Pollution Discharge Elimination System monitoring, not managed through the Y-12 Plant GWPP are not addressed in this report. The requirements of several monitoring drivers will be implemented in onemore » comprehensive monitoring program during CY 1996. These drivers may be regulatory DOE Orders, or best-management practices. The CY 1996 monitoring program will encompass three hydrogeologic regimes: The Bear Creek Hydrogeologic Regime, the Upper East Fork Poplar Creek Hydrogeologic Regime, and the Chestnut Ridge Hydrogeologic Regime. The Bear Creek and East Fork regimes are located within Bear Creek Valley, and the Chestnut Ridge Regime is located south of the Y-12 Plant. For various reasons, modifications to the CY 1996 monitoring program may be necessary during implementation. For example, changes in regulatory requirements may alter the parameters specified for selected wells, or wells could be added to or deleted from the monitoring network. Al] modifications to the monitoring program will be approved by the Y-12 Plant GWPP manager and documented as addenda to this sampling and analysis plan.« less
  • Inspection and maintenance of groundwater monitoring wells is a primary element of the Oak Ridge Y-12 Plant Groundwater Protection Program (GWPP). This document is the revised groundwater monitoring well inspection and maintenance plan for the U.S. Department of Energy (DOE) Y-12 Plant in Oak Ridge, Tennessee. The plan provides a systematic program for: (1) inspecting the physical condition of monitoring wells at the Y-12 Plant and (2) identifying maintenance needs that will extend the life of each well and ensure that representative groundwater quality samples and hydrologic data are collected from the wells. Original documentation for the Y-12 Plant GWPPmore » monitoring well inspection and maintenance program was provided in HSW, Inc. 1991a. The original revision of the plan specified that only a Monitoring Well Inspection/Maintenance Summary need be updated and reissued each year. Rapid growth of the monitoring well network and changing regulatory requirements have resulted in constant changes to the status of wells (active or inactive) listed on the Monitoring Well Inspection/Maintenance Summary. As a result, a new mechanism to track the status of monitoring wells has been developed and the plan revised to formalize the new business practices. These changes are detailed in Sections 2.4 and 2.5.« less