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Title: Low cost silicon solar array project. Establishment of the feasibility of a process capable of low cost, high volume production of silane (Phase I), and the pyrolysis of silane to semiconductor-grade silicon (Phase II). Quarterly progress report, January--March 1977

Technical Report ·
DOI:https://doi.org/10.2172/7287525· OSTI ID:7287525

A mini-plant for producing silane from dichlorosilane via a redistribution reaction has produced 97% pure SiH/sub 4/ at 93% efficiency. The residual impurities were monochlorosilane (2.5%) and dichlorosilane (.5%). The silane purity of 97% achieved by operating the silane still partial condenser at 40 psig and -32/sup 0/C outlet temperature was significantly higher than predicted by ideal vapor-liquid equilibrium considerations. Laboratory equilibrium concentrations and order of magnitude reaction rates were confirmed in mini-plant operations. Kinetic isotope studies on the mechanism of the amine catalyzed redistribution of chlorosilanes indicated the amine hydrochloride may not be the active species as originally proposed. The hydrogenation of silicon tetrachloride to trichlorosilane appears to be a true equilibrium, approachable from either HSiCl/sub 3/ or SiCl/sub 4/. Virtually no H/sub 2/SiCl/sub 2/ was formed by hydrogenation of HSiCl/sub 3/.

Research Organization:
Union Carbide Corp., Sistersville, W.Va. (USA); Union Carbide Corp., Parma, Ohio (USA). Carbon Products Div.
DOE Contract Number:
NAS-7-100-954334
OSTI ID:
7287525
Report Number(s):
ERDA/JPL/954334-77/2
Country of Publication:
United States
Language:
English