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Title: Evaluation of commercially available geothermal drilling fluids

Abstract

A review of geothermal drilling in the United States has revealed that serious problems are being encountered with corrosion and degradation of drilling fluids in high temperature wells. The best high temperature drilling fluids that could be formulated from commercially available materials were obtained from the five largest mud companies. These included samples of 9 and 18 lb/gal water muds and 18 lb/gal oil muds. Over 4,000 tests were conducted on these muds to evaluate their performance at high temperature. This included testing at temperatures to 550/sup 0/F and pressures to 15,000 psi. These tests revealed that most of the water muds had high viscosity, high filtration rates and poor corrosivity characteristics at temperatures above 350/sup 0/F. Although the oil muds performed better than water muds at high temperatures, some problems were encountered with viscosity at temperatures above 450/sup 0/F and with filtration at temperatures above 500/sup 0/F. Generally the corrosivity characteristics of the oil muds were much better than those of the water muds. Overall, oil muds have better temperature stability than water muds but their use is often limited because of problems with surface pollution, contamination of water zones and reservoir damage. Biodegradable oil mud systems would overcomemore » some of these limitations.« less

Authors:
; ; ;
Publication Date:
Research Org.:
Maurer Engineering, Inc., Houston, TX (USA)
OSTI Identifier:
7105698
Report Number(s):
SAND-77-7001
DOE Contract Number:
EY-76-C-04-0789
Resource Type:
Technical Report
Country of Publication:
United States
Language:
English
Subject:
15 GEOTHERMAL ENERGY; DRILLING FLUIDS; PERFORMANCE; GEOTHERMAL WELLS; CORROSIVE EFFECTS; FILTRATION; HIGH TEMPERATURE; REVIEWS; VISCOSITY; WELL DRILLING; DOCUMENT TYPES; DRILLING; SEPARATION PROCESSES; WELLS; Geothermal Legacy; 150901* - Geothermal Engineering- Drilling Technology & Well Hardware

Citation Formats

Remont, L.J., Rehm, W.A., McDonald, W.J., and Maurer, W.C. Evaluation of commercially available geothermal drilling fluids. United States: N. p., 1976. Web. doi:10.2172/7105698.
Remont, L.J., Rehm, W.A., McDonald, W.J., & Maurer, W.C. Evaluation of commercially available geothermal drilling fluids. United States. doi:10.2172/7105698.
Remont, L.J., Rehm, W.A., McDonald, W.J., and Maurer, W.C. Mon . "Evaluation of commercially available geothermal drilling fluids". United States. doi:10.2172/7105698. https://www.osti.gov/servlets/purl/7105698.
@article{osti_7105698,
title = {Evaluation of commercially available geothermal drilling fluids},
author = {Remont, L.J. and Rehm, W.A. and McDonald, W.J. and Maurer, W.C.},
abstractNote = {A review of geothermal drilling in the United States has revealed that serious problems are being encountered with corrosion and degradation of drilling fluids in high temperature wells. The best high temperature drilling fluids that could be formulated from commercially available materials were obtained from the five largest mud companies. These included samples of 9 and 18 lb/gal water muds and 18 lb/gal oil muds. Over 4,000 tests were conducted on these muds to evaluate their performance at high temperature. This included testing at temperatures to 550/sup 0/F and pressures to 15,000 psi. These tests revealed that most of the water muds had high viscosity, high filtration rates and poor corrosivity characteristics at temperatures above 350/sup 0/F. Although the oil muds performed better than water muds at high temperatures, some problems were encountered with viscosity at temperatures above 450/sup 0/F and with filtration at temperatures above 500/sup 0/F. Generally the corrosivity characteristics of the oil muds were much better than those of the water muds. Overall, oil muds have better temperature stability than water muds but their use is often limited because of problems with surface pollution, contamination of water zones and reservoir damage. Biodegradable oil mud systems would overcome some of these limitations.},
doi = {10.2172/7105698},
journal = {},
number = ,
volume = ,
place = {United States},
year = {Mon Nov 01 00:00:00 EST 1976},
month = {Mon Nov 01 00:00:00 EST 1976}
}

Technical Report:

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  • High temperature properties of two clay fluids, based on commercially available bentonite and a bentonite-saponite mixture, are evaluated at the temperature range 300-600/sup 0/F under appropriate confining pressures up to 16,000 psi. Bentonite fluids exhibit an anomolous viscosity increase in the temperature range 250-400/sup 0/F. This anomolous viscosity is further enhanced by the salts and hydroxide of sodium leading to the gelation of the fluid. Salts and hydroxide of calcium at 1% concentrations are very detrimental to the viscosity, gel strength, and wall-building (filtration) properties of the fluids at all temperatures. Salts of potassium provide a good control over themore » high temperature gelation of the bentonite fluids but they result in high fluid losses. High and low molecular weight polymers (sodium polyacrylates), and lignite and lignosulfonates at neutral pH range are proved to be valuable mud additives for the high temperature behavior of the bentonite fluids. They maintain the pH of the fluid close to the neutral and thus inhibit the mineral reactions of the smectites in bentonites at high temperatures. These mineral reactions predominate in the alkaline conditions of the fluids in the presence of hydroxides of Na, Ca, and K. Consequently, a large portion of smectites dissolves and new silicate phases precipitate at and above 400/sup 0/F in these fluids. The fluids based on a (1:1) mixture of bentonite and saponite display a high initial viscosity (up to 250/sup 0/F) instead of the viscosity maxima between 150-400/sup 0/F of the bentonite fluids. Therefore, the addition of saponite to the bentonite fluid can provide a balanced viscosity at all the temperatures.« less
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  • The rheology and other properties of drilling fluids containing saponite and a saponite-sepiolite mixture as the main vicosifier have been systematically evaluated in the temperature range of 300-600{degree}F under appropriate confining pressures up to 16,000 psi. Saponite represents the magnesium analog of the clay mineral montmorillonite, which is the main constituent in conventional bentonite-based fluids. The fluid with 6% saponite exhibits a prominent viscosity enhancement at temperatures above 250{degree}F. This viscosity enhancement is easily controlled by salts and hydroxides of Na and K. The addition of Na-polyacrylates (low- and high-molecular weight polymers) eliminates the viscosity anomaly of pure saponite fluids.more » These polymers also increase the filtration control of saponite. The anomalous viscosity enhancement of saponite is significantly reduced by the addition of sepiolite (a clay mineral with a fibrous morphology). 12 refs., 31 figs., 26 tabs.« less
  • The Navy is investigating new ways to reduce energy consumption at Naval bases throughout the world. At the Naval Weapons Center, China Lake, Calif., 75% energy savings were achieved at the Thompson Laboratory by installing a commercially available single-building energy-monitoring control system (SBEMCS). Part of these savings was the result of identifying other problem areas during the installation such as broken ducting in the attic, stuck dampers, and faulty thermostats. The enormous savings realized after the installation of the SBEMCS resulted in a payback period of 6 months. Prior to this installation, the air-handler units ran 24 hours a day,more » 365 days a year while the boiler and chiller ran continuously during their seasonal operation. It took the coordinated efforts of four people (two public works engineers from the NWC and an engineer and a technician from NCEL) to install and program the SBEMCS. The installation of this system took less than 2 weeks and energy savings started immediately. This report documents the installation and evaluation of the SBEMCS installed at the Thompson Laboratory.« less
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