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Title: Structure, chemistry, and growth mechanisms of photovoltaic quality thin-film Cu(In,Ga)Se[sub 2] grown from a mixed-phase precursor

Journal Article · · Journal of Applied Physics; (United States)
DOI:https://doi.org/10.1063/1.359362· OSTI ID:6720854
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  1. National Renewable Energy Laboratory, 1617 Cole Boulevard, Golden, Colorado 80401 (United States)

The formation chemistry and growth dynamics of thin-film CuInSe[sub 2] grown by physical vapor deposition have been considered along the reaction path leading from the Cu[sub [ital x]]Se:CuInSe[sub 2] two-phase region to single-phase CuInSe[sub 2]. The (Cu[sub 2]Se)[sub [beta]](CuInSe[sub 2])[sub 1[minus][beta]] (0[lt][beta][le]1) mixed-phase precursor is created in a manner consistent with a liquid-phase assisted growth process. At substrate temperatures above 500 [degree]C and in the presence of excess Se, the film structure is columnar through the film thickness with column diameters in the range of 2.0--5.0 [mu]m. Films deposited on glass are described as highly oriented with nearly exclusive (112) crystalline orientation. CuInSe[sub 2]:Cu[sub [ital x]]Se phase separation is identified and occurs primarily normal to the substrate plane at free surfaces. Single-phase CuInSe[sub 2] is created by the conversion of the Cu[sub [ital x]]Se into CuInSe[sub 2] upon exposure to In and Se activity. Noninterrupted columnar growth continues at substrate temperatures above 500 [degree]C. The addition of In in excess of that required for conversion produces an In-rich near-surface region with a CuIn[sub 3]Se[sub 5] surface chemistry. A model is developed that describes the growth process. The model provides a vision for the production of thin-film CuInSe[sub 2] in industrial scale systems. Photovoltaic devices incorporating Ga with total-area efficiencies of 14.4%--16.4% have been produced by this process and variations on this process.

DOE Contract Number:
AC36-83CH10093
OSTI ID:
6720854
Journal Information:
Journal of Applied Physics; (United States), Vol. 77:1; ISSN 0021-8979
Country of Publication:
United States
Language:
English