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Title: Simple structures tests for elastic-plastic strain acceptance criterion validation

Abstract

A Simple Structures Test Program was performed where several cantilevered beam and fixed-end beam test specimens were subjected to a series of analytically predetermined rapidly applied transient dynamic input loads. The primary objective of the test program was to obtain dynamic nonlinear response for simple structures subjected to these load inputs. Data derived from these tests was subsequently used to correlate to analysis predictions to assess the capability to analytically predict elastic-plastic nonlinear material behavior in structures using typical time-dependent (transient) design methods and the ABAQUS finite element analysis code. The installation of a significant amount of instrumentation on these specimens and post-test measurements enabled the monitoring and recording of strain levels, displacements, accelerations, and permanent set. An assessment of modeling parameters such as the element type and mesh refinement was made using these test results. In addition, currently available material models and the incremental time step procedure used in the transient analyses were evaluated. Comparison of test data to analysis results shows that displacements, accelerations, and peak strain can be predicted with a reasonable level of accuracy using detailed solid models of the tested specimens. Permanent set is overpredicted by a factor of approximately two. However, the accuracy ofmore » the prediction of permanent set is being enhanced by updating material modeling in the ABAQUS code to account for effects of strain reversal in oscillatory behavior of dynamically loaded specimens.« less

Authors:
 [1];  [2]
  1. Electric Boat Corp., Groton, CT (United States)
  2. Wyle Labs., Inc., Huntsville, AL (United States)
Publication Date:
Research Org.:
KAPL Atomic Power Lab., Schenectady, NY (United States)
Sponsoring Org.:
USDOE Assistant Secretary for Nuclear Energy, Washington, DC (United States)
OSTI Identifier:
663571
Report Number(s):
KAPL-P-000035; CONF-961105-
ON: DE98006442; TRN: AHC29818%%409
DOE Contract Number:
AC12-76SN00052
Resource Type:
Technical Report
Resource Relation:
Conference: 1996 international mechanical engineering congress and exhibition, Atlanta, GA (United States), 17-22 Nov 1996; Other Information: PBD: Nov 1996
Country of Publication:
United States
Language:
English
Subject:
36 MATERIALS SCIENCE; ELASTICITY; PLASTICITY; STEELS; MECHANICAL STRUCTURES; DYNAMIC LOADS; CORRELATIONS; FINITE ELEMENT METHOD; EXPERIMENTAL DATA

Citation Formats

Trimble, T.F., and Krech, G.R.. Simple structures tests for elastic-plastic strain acceptance criterion validation. United States: N. p., 1996. Web. doi:10.2172/663571.
Trimble, T.F., & Krech, G.R.. Simple structures tests for elastic-plastic strain acceptance criterion validation. United States. doi:10.2172/663571.
Trimble, T.F., and Krech, G.R.. Fri . "Simple structures tests for elastic-plastic strain acceptance criterion validation". United States. doi:10.2172/663571. https://www.osti.gov/servlets/purl/663571.
@article{osti_663571,
title = {Simple structures tests for elastic-plastic strain acceptance criterion validation},
author = {Trimble, T.F. and Krech, G.R.},
abstractNote = {A Simple Structures Test Program was performed where several cantilevered beam and fixed-end beam test specimens were subjected to a series of analytically predetermined rapidly applied transient dynamic input loads. The primary objective of the test program was to obtain dynamic nonlinear response for simple structures subjected to these load inputs. Data derived from these tests was subsequently used to correlate to analysis predictions to assess the capability to analytically predict elastic-plastic nonlinear material behavior in structures using typical time-dependent (transient) design methods and the ABAQUS finite element analysis code. The installation of a significant amount of instrumentation on these specimens and post-test measurements enabled the monitoring and recording of strain levels, displacements, accelerations, and permanent set. An assessment of modeling parameters such as the element type and mesh refinement was made using these test results. In addition, currently available material models and the incremental time step procedure used in the transient analyses were evaluated. Comparison of test data to analysis results shows that displacements, accelerations, and peak strain can be predicted with a reasonable level of accuracy using detailed solid models of the tested specimens. Permanent set is overpredicted by a factor of approximately two. However, the accuracy of the prediction of permanent set is being enhanced by updating material modeling in the ABAQUS code to account for effects of strain reversal in oscillatory behavior of dynamically loaded specimens.},
doi = {10.2172/663571},
journal = {},
number = ,
volume = ,
place = {United States},
year = {Fri Nov 01 00:00:00 EST 1996},
month = {Fri Nov 01 00:00:00 EST 1996}
}

Technical Report:

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  • A Simple Structures Test Program was performed where several cantilevered beam and fixed-end beam test specimens (fabricated from HY-80 steel) were subjected to a series of analytically predetermined rapidly applied transient dynamic input loads. The primary objective of the test program was to obtain dynamic nonlinear response for simple structures subjected to these load inputs. Data derived from these tests was subsequently used to correlate to analysis predictions to assess the capability to analytically predict elastic-plastic nonlinear material behavior in structures using typical time-dependent (transient) design methods and the ABAQUS finite element analysis code. The installation of a significant amountmore » of instrumentation on these specimens and post-test measurements enabled the monitoring and recording of strain levels, displacements, accelerations, and permanent set. An assessment of modeling parameters such as the element type and mesh refinement was made using these test results. In addition, currently available material models and the incremental time step procedure used in the transient analyses were evaluated. Comparison of test data to analysis results shows that displacements, accelerations, and peak strain can be predicted with a reasonable level of accuracy using detailed solid models of the tested specimens. Permanent set is overpredicted by a factor of approximately two. However, the accuracy of the prediction of permanent set is being enhanced by updating material modeling in the ABAQUS code to account for effects of strain reversal in oscillatory behavior of dynamically loaded specimens.« less
  • Rapidly applied transient dynamic loads produce stresses and deflections in structures that typically exceed those from static loading conditions. Previous acceptance criteria for structures designed for rapidly applied transient dynamic loading limited stresses to those determined from elastic analysis. Different stress limits were established for different grades of structure depending upon the amount of permanent set considered acceptable. Structure allowed to sustain very limited permanent set is designed to stress limits not significantly greater than yield stress. Greater permanent set in structure under rapidly applied transient dynamic loading conditions is permitted by establishing stress limits that are significantly greater thanmore » yield stress but still provide adequate safety margin (with respect to failure). This paper presents a strain-based elastic-plastic (i.e., inelastic) analysis criterion developed as an alternative to the more conservative stress-based elastic analysis stress criterion for structures subjected to rapidly applied transient dynamic loading. The strain limits established are based on material ductility considerations only and are set as a fraction of the strain at ultimate stress obtained from an engineering stress/strain curve of the material. Strains limits are categorized by type as membrane or surface and by region as general, local , or concentrated. The application of the elastic-plastic criterion provides a more accurate, less conservative design/analysis basis for structures than that used in elastic stress-based analysis criteria, while still providing adequate safety margins.« less
  • Rapidly applied transient dynamic loads produce stresses and deflections in structures that typically exceed those from static loading conditions. Previous acceptance criteria for structures designed for rapidly applied transient dynamic loading limited stresses to those determined from elastic analysis. Different stress limits were established for different grades of structure depending upon the amount of permanent set considered acceptable. Structure allowed to sustain very limited permanent set is designed to stress limits not significantly greater than yield stress. Greater permanent set in structure under rapidly applied transient dynamic loading conditions is permitted by establishing stress limits that are significantly greater thanmore » yield stress but still provide adequate safety margin (with respect to failure). This paper presents a strain-based elastic-plastic (i.e., inelastic) analysis criterion developed as an alternative to the more conservative stress-based elastic analysis stress criterion for structures subjected to rapidly applied transient dynamic loading. The strain limits established are based on a fraction of the strain at ultimate stress obtained from an engineering stress/strain curve of the material. Strains limits are categorized by type as membrane or surface and by region as general, local, or concentrated. The application of the elastic-plastic criterion provides a more accurate, less conservative design/analysis basis for structures than that used in elastic stress-based analysis criteria, while still providing adequate safety margins.« less
  • We describe a computer model for predicting ductile-fracture initiation and propagation. The model is based on plastic strain. Fracture starts or a crack extends when the integrated product of the equivalent plastic-strain increment and a function of the mean stress exceeds a critical value over a critical length. This critical length is characteristic of the microstructure of the material. The computer fracture model is calibrated by computer simulation of simple and notched round-bar tension tests and a precracked compact tension test. The model is then used to predict fracture initiation and propagation in the standard Charpy V-notch specimen. The computedmore » results are compared with experiments. The model predicts fracture toughness from tests of standard surveillance specimens from nuclear-reactor pressure vessels and can be applied to fracture calculations for these vessels.« less