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Title: High-temperature industrial process heat: technology assessment and introduction rationale

Abstract

Three specific topics of interest to DOE are addressed: to establish the significance and identify the role of high-temperature process heat in the nation's energy economy; to identify the role of solar thermal power in these high-temperature industrial applications in terms of possible markets and economic potential; and to recommend programmatic approaches for these solar thermal high-temperature process heat activities, including proposed content for initial Request for Proposals (RFPs) to accomplish such activities. The scope of the work required to accomplish these three purposes included the following: review of US industrial energy requirements, survey of current DOE low-temperature Agricultural and Industrial Process Heat Program, examination of high-temperature solar thermal electric systems already developed or under development by DOE and industry, and coordination with the high-energy user segments of industry (i.e., cement, chemical and petroleum) to find additional markets for some or all of the systems or components being developed in the DOE solar thermal electric program. Statistical data are presented identifying energy allocations to process heat and defining DOE's involvement. Three current fossil fuel process heat system examples are provided and the corresponding solar potential is identified.

Publication Date:
Research Org.:
Aerospace Corp., El Segundo, CA (USA). Energy and Transportation Div.
OSTI Identifier:
6516201
Report Number(s):
ATR-78(7691-03)-2; SAN-1101/PA2-30
DOE Contract Number:
AT03-76CS51101
Resource Type:
Technical Report
Country of Publication:
United States
Language:
English
Subject:
14 SOLAR ENERGY; INDUSTRIAL PLANTS; SOLAR PROCESS HEAT; INDUSTRY; PROCESS HEAT; TECHNOLOGY ASSESSMENT; MARKETING RESEARCH; CEMENTS; DATA COMPILATION; DEMONSTRATION PROGRAMS; ECONOMIC ANALYSIS; ECONOMY; ENERGY CONSUMPTION; FEASIBILITY STUDIES; HIGH TEMPERATURE; PETROLEUM REFINERIES; STEAM GENERATION; US DOE; USES; BUILDING MATERIALS; DATA; ECONOMICS; ENERGY; HEAT; INFORMATION; MATERIALS; NATIONAL ORGANIZATIONS; NUMERICAL DATA; US ORGANIZATIONS; 140905*

Citation Formats

Not Available. High-temperature industrial process heat: technology assessment and introduction rationale. United States: N. p., 1978. Web. doi:10.2172/6516201.
Not Available. High-temperature industrial process heat: technology assessment and introduction rationale. United States. doi:10.2172/6516201.
Not Available. Fri . "High-temperature industrial process heat: technology assessment and introduction rationale". United States. doi:10.2172/6516201. https://www.osti.gov/servlets/purl/6516201.
@article{osti_6516201,
title = {High-temperature industrial process heat: technology assessment and introduction rationale},
author = {Not Available},
abstractNote = {Three specific topics of interest to DOE are addressed: to establish the significance and identify the role of high-temperature process heat in the nation's energy economy; to identify the role of solar thermal power in these high-temperature industrial applications in terms of possible markets and economic potential; and to recommend programmatic approaches for these solar thermal high-temperature process heat activities, including proposed content for initial Request for Proposals (RFPs) to accomplish such activities. The scope of the work required to accomplish these three purposes included the following: review of US industrial energy requirements, survey of current DOE low-temperature Agricultural and Industrial Process Heat Program, examination of high-temperature solar thermal electric systems already developed or under development by DOE and industry, and coordination with the high-energy user segments of industry (i.e., cement, chemical and petroleum) to find additional markets for some or all of the systems or components being developed in the DOE solar thermal electric program. Statistical data are presented identifying energy allocations to process heat and defining DOE's involvement. Three current fossil fuel process heat system examples are provided and the corresponding solar potential is identified.},
doi = {10.2172/6516201},
journal = {},
number = ,
volume = ,
place = {United States},
year = {Fri Mar 03 00:00:00 EST 1978},
month = {Fri Mar 03 00:00:00 EST 1978}
}

Technical Report:

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  • The Solar Industrial Process Heat (SIPH) assessment is done to candidly examine the contribution SIPH is realistically able to make in the near and long-term energy futures of the United States. The performance history of government and privately funded SIPH demonstration projects and the present status of SIPH technology are discussed. Before making final recommendations, the influence of economic and socio-political factors (which have a very large effect on the acceptability and application of any new, alternate energy technology) are considered also. Focus is on evacuated tube, parabolic trough, and multiple reflector solar collectors. Auxiliary equipment which is part ofmore » a SIPH system such as pumps, blowers, controls, and heat exchangers and storage (where applicable) are discussed also.« less
  • An engineering and economic evaluation is made of coal conversion processes that can be coupled to a very high-temperature nuclear reactor heat source. The basic system developed by General Atomic/Stone and Webster (GA/S and W) is similar to the H-coal process developed by Hydrocarbon Research, Inc., but is modified to accommodate a nuclear heat source and to produce synthetic natural gas (SNG), synthesis gas, and hydrogen in addition to synthetic crude liquids. The synthetic crude liquid production is analyzed by using the GA/S and W process coupled to either a nuclear- or fossil-heat source. Four other processes are included formore » comparison: (1) the Lurgi process for production of SNG, (2) the Koppers-Totzek process for production of either hydrogen or synthesis gas, (3) the Hygas process for production of SNG, and (4) the Westinghouse thermal-chemical water splitting process for production of hydrogen. The production of methanol and iron ore reduction are evaluated as two potential applications of synthesis gas from either the GA/S and W or Koppers-Totzek processes. The results indicate that the product costs for each of the gasification and liquefaction processes did not differ significantly, with the exception that the unproven Hygas process was cheaper and the Westinghouse process considerably more expensive than the others.« less
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