Method for continuous production of aromatic carboxylic acid
This patent describes a method for the continuous production of an aromatic carboxylic acid product in a pressurized oxidation reactor by liquid-phase, exothermic oxidation of an aromatic alkyl feed with an oxygen-containing gas, in the presence of an aromatic alkyl feed with an oxygen-containing gas, in the presence of an oxidation catalyst and in an aqueous monocarboxylic C/sub 2/ to C/sub 6/ aliphatic acid solvent medium, wherein the heat generated during the course of the oxidation is removed from the reactor by vaporization of a portion of the reaction medium and water, wherein the resulting vapors are condensed in part in a reflux loop externally of the oxidation reactor to produce a condensate and a gaseous phase, and wherein at least a portion of the condensate is returned to the oxidation reactor, the improvement comprising a method for controlling within desired limits the concentration of water in the oxidation reactor, which comprises: partitioning the vapors into a parallel condensate having a relatively lesser water-to-solvent weight ratio and a vapor phase having a relatively greater water-to-solvent weight ratio; returning the partial condensate directly to the oxidation reactor as a direct reflux stream; withdrawing the vapor phase from the reflux loop as a vapor stream; subjecting the withdrawn vapor stream to heat exchange while decreasing the vapor stream pressure to less than the oxidation reactor pressure to thereby produce an aqueous aliphatic acid stream having a water-to-solvent weight ratio greater than that of the direct reflux stream.
- Assignee:
- Amoco Corp., Chicago, IL
- Patent Number(s):
- US 4792621
- OSTI ID:
- 6385611
- Resource Relation:
- Patent File Date: Filed date 28 Jul 1986
- Country of Publication:
- United States
- Language:
- English
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CARBOXYLIC ACIDS
PRODUCTION
ALKYL RADICALS
AQUEOUS SOLUTIONS
AROMATICS
CATALYSTS
CHEMICAL PREPARATION
CHEMICAL REACTIONS
GASES
OXIDATION
VAPORS
DISPERSIONS
FLUIDS
MIXTURES
ORGANIC ACIDS
ORGANIC COMPOUNDS
RADICALS
SOLUTIONS
SYNTHESIS
020400* - Petroleum- Processing
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