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Title: Electron-microscopy study of high-performance Nd-Fe-B permanent magnets prepared by rapid solidification route

Miscellaneous ·
OSTI ID:5529226

Neodymium-iron-boron permanent magnets prepared by a rapid solidification route have been investigated in order to understand the process of crystallographic texture development that leads to a highly anisotropic structure and excellent permanent magnetic properties. The effects of alloying on the microstructure are also examined. Melt-spinning at optimal quench rate produces ribbons with a microstructure consisting of the Nd{sub 2}Fe{sub 14}B grains surrounded by a Nd-rich intergranular phase. Ribbons are slightly textured with the c-axes of the Nd{sub 2}Fe{sub 14}B grains tending to lie perpendicular to the ribbon surface, the texture being most pronounced near the free side of the ribbons. The intergranular phase has a fundamental fcc structure and a bcc superlattice with twice the dimension of the fcc cell. Interstitial atoms are believed to stabilize the Nd lattice in the fcc structure; some Nd sites are filled by dissolved Fe atoms. The interstitial atoms occupy specific sites, forming a superlattice having bcc symmetry. Finely dispersed Nd-rich precipitates exist in most of the large Nd{sub 2}Fe{sub 14}B grains; the precipitates obey a specific orientation relationship with their matrix grains. Ribbons are consolidated by hot-pressing; anisotropic grain growth leads to a microstructure of randomly oriented platelike Nd{sub 2}Fe{sub 14}B grains with each plate's wide, flat face normal to its c-axis. No noticeable difference in the microstructure results when small amounts of Co or Ga are added to the magnets; the alloying elements are incorporated indiscriminately into all the phases present and new compounds are not observed. With 15 wt.% of Co content, large grains of Nd(Fe,Co){sub 3}, a soft-magnetic phase with NdCo{sub 3}-type structure, form, leading to a decrease in coercivity.

Research Organization:
Texas Univ., Austin, TX (United States)
OSTI ID:
5529226
Resource Relation:
Other Information: Thesis (Ph.D.)
Country of Publication:
United States
Language:
English