Electron-microscopy study of high-performance Nd-Fe-B permanent magnets prepared by rapid solidification route
Neodymium-iron-boron permanent magnets prepared by a rapid solidification route have been investigated in order to understand the process of crystallographic texture development that leads to a highly anisotropic structure and excellent permanent magnetic properties. The effects of alloying on the microstructure are also examined. Melt-spinning at optimal quench rate produces ribbons with a microstructure consisting of the Nd{sub 2}Fe{sub 14}B grains surrounded by a Nd-rich intergranular phase. Ribbons are slightly textured with the c-axes of the Nd{sub 2}Fe{sub 14}B grains tending to lie perpendicular to the ribbon surface, the texture being most pronounced near the free side of the ribbons. The intergranular phase has a fundamental fcc structure and a bcc superlattice with twice the dimension of the fcc cell. Interstitial atoms are believed to stabilize the Nd lattice in the fcc structure; some Nd sites are filled by dissolved Fe atoms. The interstitial atoms occupy specific sites, forming a superlattice having bcc symmetry. Finely dispersed Nd-rich precipitates exist in most of the large Nd{sub 2}Fe{sub 14}B grains; the precipitates obey a specific orientation relationship with their matrix grains. Ribbons are consolidated by hot-pressing; anisotropic grain growth leads to a microstructure of randomly oriented platelike Nd{sub 2}Fe{sub 14}B grains with each plate's wide, flat face normal to its c-axis. No noticeable difference in the microstructure results when small amounts of Co or Ga are added to the magnets; the alloying elements are incorporated indiscriminately into all the phases present and new compounds are not observed. With 15 wt.% of Co content, large grains of Nd(Fe,Co){sub 3}, a soft-magnetic phase with NdCo{sub 3}-type structure, form, leading to a decrease in coercivity.
- Research Organization:
- Texas Univ., Austin, TX (United States)
- OSTI ID:
- 5529226
- Resource Relation:
- Other Information: Thesis (Ph.D.)
- Country of Publication:
- United States
- Language:
- English
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Related Subjects
BORON ALLOYS
MAGNETIC PROPERTIES
MICROSTRUCTURE
COBALT
METALLURGICAL EFFECTS
GALLIUM
IRON ALLOYS
NEODYMIUM ALLOYS
ELECTRON MICROSCOPY
FCC LATTICES
GRAIN GROWTH
HOT PRESSING
INTERSTITIALS
PERMANENT MAGNETS
SOLIDIFICATION
TWINNING
ALLOYS
CRYSTAL DEFECTS
CRYSTAL LATTICES
CRYSTAL STRUCTURE
CUBIC LATTICES
ELEMENTS
FABRICATION
MAGNETS
MATERIALS WORKING
METALS
MICROSCOPY
PHASE TRANSFORMATIONS
PHYSICAL PROPERTIES
POINT DEFECTS
PRESSING
RARE EARTH ALLOYS
TRANSITION ELEMENTS
360102* - Metals & Alloys- Structure & Phase Studies
360104 - Metals & Alloys- Physical Properties