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Title: Metal-support interaction in automotive exhaust catalysts: Rh-washcoat interaction

Journal Article · · J. Catal.; (United States)

This work compares the effect of three washcoat materials, ..gamma..-Al/sub 2/O/sub 3/, ..cap alpha..-Al/sub 2/O/sub 3/, and ZrO/sub 2/, on the CO chemisorption capacity, thermostability, and catalytic activity for the H/sub 2/-NO reaction of Rh on a monolithic support. The Rh loading was analyzed by the conventional x-ray fluorescence method and by the inductive coupled plasma technique. The ZrO/sub 2/ and ..gamma..-Al/sub 2/O/sub 3/ washcoat show resistance to thermal deactivation. Since the BET area of ZrO/sub 2/ and ..gamma..-Al/sub 2/O/sub 3/ washcoats was five to seven times lower than that of ..gamma..-Al/sub 2/O/sub 3/ washcoat it was necessary to compare the chemical resistance of these catalysts for Pb, P, and S in fuel. Experiments were carried out in a pulse-flame reactor with isooctane fuel containing either 6 mg Pb/gallon (certification fuel) or 60 mg Pb/gallon with 0.8 mg P/gallon and 0.03 wt. % S. The results showed that using a fuel containing a ten times excess of lead over the certification fuel, the Rh/..cap alpha..-Al/sub 2/O/sub 3/ and Rh/ZrO/sub 2/ catalysts show significantly higher deactivation compared with a Rh/..gamma..-Al/sub 2/O/sub 3/ catalyst after 15,000 simulated miles of pulsator aging. These results indicate that the catalysts prepared on thermally stable waschcoats may be compatible only with fuels of low lead level (Pb < 6 mg/gallon). 1 figure, 2 tables. (DP)

Research Organization:
Ford Motor Co., Dearbon, MI
OSTI ID:
5410181
Journal Information:
J. Catal.; (United States), Vol. 61:2
Country of Publication:
United States
Language:
English