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Title: Coal liquefaction studies using phosphoric acid at moderate temperatures and pressures

Abstract

Concentrated phosphoric acid solutions (65-100% H/sub 3/PO/sub 4/) were studied as a potential homogenous catalytic medium for coal liquefaction at temperatures of up 250/sup 0/C and hydrogen pressures up to 600 psig. Possible catalytic additives, both organic and inorganic, were investigated. Sulfuric acid and molten phosphate and sulfate salt systems were also briefly studied. Sodium pyrophosphate was found to be a beneficial additive to phosphoric acid, in that it reduces the tendency toward foaming upon contacting coal with hot acid, and was used in all subsequent experiments. The materials were relatively ineffective in liquefying coals, except with certain organic additives. Approximately 30% of the sulfur in coal is removed by phosphoric acid treatment, while no effect on nitrogen content is evidenced. Some deashing occurs, with AlCa components most affected. Phosphorus is chemically incorporated into the product coal at levels of 2% or less with most of the incorporated P ending up in the pyridine extract. B.E.T. surface area and scanning electron microscope studies indicate that increased extraction yields of product coals are due more to chemical effects than simply to exposure of more surface area to the extraction solvent used.

Authors:
;
Publication Date:
Research Org.:
California Univ., Berkeley (USA). Lawrence Berkeley Lab.
OSTI Identifier:
5152959
Report Number(s):
LBL-6858
DOE Contract Number:
W-7405-ENG-48
Resource Type:
Technical Report
Country of Publication:
United States
Language:
English
Subject:
01 COAL, LIGNITE, AND PEAT; COAL LIQUEFACTION; BENCH-SCALE EXPERIMENTS; CHEMISTRY; MOLTEN SALTS; PHASE DIAGRAMS; PHOSPHORIC ACID; SULFURIC ACID; DIAGRAMS; HYDROGEN COMPOUNDS; INORGANIC ACIDS; LIQUEFACTION; SALTS; 010405* - Coal, Lignite, & Peat- Hydrogenation & Liquefaction

Citation Formats

McLean, J.B., and Vermeulen, T. Coal liquefaction studies using phosphoric acid at moderate temperatures and pressures. United States: N. p., 1977. Web. doi:10.2172/5152959.
McLean, J.B., & Vermeulen, T. Coal liquefaction studies using phosphoric acid at moderate temperatures and pressures. United States. doi:10.2172/5152959.
McLean, J.B., and Vermeulen, T. Thu . "Coal liquefaction studies using phosphoric acid at moderate temperatures and pressures". United States. doi:10.2172/5152959. https://www.osti.gov/servlets/purl/5152959.
@article{osti_5152959,
title = {Coal liquefaction studies using phosphoric acid at moderate temperatures and pressures},
author = {McLean, J.B. and Vermeulen, T.},
abstractNote = {Concentrated phosphoric acid solutions (65-100% H/sub 3/PO/sub 4/) were studied as a potential homogenous catalytic medium for coal liquefaction at temperatures of up 250/sup 0/C and hydrogen pressures up to 600 psig. Possible catalytic additives, both organic and inorganic, were investigated. Sulfuric acid and molten phosphate and sulfate salt systems were also briefly studied. Sodium pyrophosphate was found to be a beneficial additive to phosphoric acid, in that it reduces the tendency toward foaming upon contacting coal with hot acid, and was used in all subsequent experiments. The materials were relatively ineffective in liquefying coals, except with certain organic additives. Approximately 30% of the sulfur in coal is removed by phosphoric acid treatment, while no effect on nitrogen content is evidenced. Some deashing occurs, with AlCa components most affected. Phosphorus is chemically incorporated into the product coal at levels of 2% or less with most of the incorporated P ending up in the pyridine extract. B.E.T. surface area and scanning electron microscope studies indicate that increased extraction yields of product coals are due more to chemical effects than simply to exposure of more surface area to the extraction solvent used.},
doi = {10.2172/5152959},
journal = {},
number = ,
volume = ,
place = {United States},
year = {Thu Dec 01 00:00:00 EST 1977},
month = {Thu Dec 01 00:00:00 EST 1977}
}

Technical Report:

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  • The objective is to develop an economical method for solubilizing the maximum amount of coal with the minimum loss of carbon. Progress reports are presented for the following tasks: (1) demineralization of PSOC 26 coal; (2) solvent extraction of demineralized PSOC 26 coal; (3) oxidations with nitric acid; (4) oxidations with aqueous NaOCl; (5) oxidations with oxygen; (6) reactions of black acids with CO and base; (7) pyrolysis of black acids. 8 tables.
  • The objective of this project is to develop an economical method of solubilizing the maximum amount of coal with the minimum loss of carbon. This quarterly report covers the following areas of study: (1) treatment of coal fractions with selected reagents and solvents; (2) conventional liquefaction methods; (3) oxidations of pyridine-insoluble PSOC 1098 coal; (4) properties of oxidized products; (5) demineralization of whole coal; and (6) solubilities of ten coals in pyridine and benzylamine. Some of the highlights are: (1) combination of acid and methanol decreased the pyridine solubility of coal fractions; however, substitution of phenol for methanol increased themore » solubility of coal fraction (2) water-gas shift reaction was superior to tetralin reaction in converting oxidized coal fraction into soluble products; (3) nitric acid and sodium hypochlorite oxidations resulted in partial solubility of the coal fraction. 4 figures, 5 tables. (ATT)« less
  • The objective of this investigation is to dissolve the maximum amount of coal with the minimum loss of coal and at minimum cost, without use of high pressure equipment. Accomplishments for the past quarter are presented for the following tasks: (1) solubilities of several coals in pyridine and benzylamine; (2) demineralization of whole coal (solvent fracture, treatment of PSOC 1098 coal with HCl/HF); (3) pyridine extraction of PSOC 1098 coal; (4) treatment of coal fractions with MeSO/sub 3/H in methanol;toluene solutions; (toluene-soluble pyridine insoluble (TIPS) fraction, HCl/HF fraction, and pyridine extracted fraction); (5) treatment of coal fractions with ammonia inmore » a methanol/toluene solution (TIPS fraction, pyridine-extracted coal); (6) treatment of whole and extracted coal with tetralin; (7) gel permeation chromatography and high performance liquid chromatography analyses of black acids and related products (experimental procedures and results). 2 figures, 6 tables.« less
  • The main objectives of this research were to make Illinois No. 6 coal liquid or soluble with inexpensive reagents (e.g., solvolysis with methanol and acids), without high pressure equipment, and to see if our soluble products would be more reactive than whole coal in liquefaction processes. These efforts are unpromising. However, efforts to make coal soluble by oxidation with nitric acid gave encouraging results. When Illinois No. 6 and Wyodak coals were allowed to stand in sunlight for 282 days, 27% of the original weight and 32% of the original carbon were lost. Concurrent experiments in the dark at 24/supmore » 0/C indicate that these coals are fairly stable in air in the dark; light causes most of the oxidation. The solubility properties of these aged coals will not be available before the end of this grant period. Several other minor lines of work, some very interesting, are summarized in order of decreasing significance. 1 figure, 6 tables.« less
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