Impact on energy conservation of automatic control systems utilization in the US pulp and paper industry
Abstract
This study is concerned with the energy and other resource benefits resulting from the computerized automation of processes in the US pulp and paper industry. The primary objectives were to characterize the state of the art of computer controls in the industry and to pinpoint the problem areas that limit their further use. The study lasted approximately 4 months. An exhaustive survey of all the possible technologies in use, or under development, was not possible. The main conclusions are that the pulping and recovery operations offer the greatest potential for reducing energy use by computer control, and that effective hierarchical control at the plant level requires the integration of these operations into one or more control loops. No control system has been found that provides reliable, fully automated control of recovery boilers for an extended period of time. The total technical potential for fuel savings was estimated at 0.2 quadrillion Btu's a year, or the equivalent of 94,000 barrels of oil per day.
- Authors:
- Publication Date:
- Research Org.:
- Thermo Electron Corp., Waltham, MA (USA)
- OSTI Identifier:
- 5137997
- Report Number(s):
- DOE/CS/40150-1
- DOE Contract Number:
- AC02-78CS40150
- Resource Type:
- Technical Report
- Country of Publication:
- United States
- Language:
- English
- Subject:
- 32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATION; 29 ENERGY PLANNING, POLICY AND ECONOMY; COMPUTERIZED CONTROL SYSTEMS; ENERGY CONSERVATION; PAPER INDUSTRY; AUTOMATION; COMPUTERS; ECONOMICS; INDUSTRIAL PLANTS; CONTROL SYSTEMS; INDUSTRY; WOOD PRODUCTS INDUSTRY; 320303* - Energy Conservation, Consumption, & Utilization- Industrial & Agricultural Processes- Equipment & Processes; 291000 - Energy Planning & Policy- Conservation
Citation Formats
Fam, S.S.. Impact on energy conservation of automatic control systems utilization in the US pulp and paper industry. United States: N. p., 1978.
Web. doi:10.2172/5137997.
Fam, S.S.. Impact on energy conservation of automatic control systems utilization in the US pulp and paper industry. United States. doi:10.2172/5137997.
Fam, S.S.. Sun .
"Impact on energy conservation of automatic control systems utilization in the US pulp and paper industry". United States.
doi:10.2172/5137997. https://www.osti.gov/servlets/purl/5137997.
@article{osti_5137997,
title = {Impact on energy conservation of automatic control systems utilization in the US pulp and paper industry},
author = {Fam, S.S.},
abstractNote = {This study is concerned with the energy and other resource benefits resulting from the computerized automation of processes in the US pulp and paper industry. The primary objectives were to characterize the state of the art of computer controls in the industry and to pinpoint the problem areas that limit their further use. The study lasted approximately 4 months. An exhaustive survey of all the possible technologies in use, or under development, was not possible. The main conclusions are that the pulping and recovery operations offer the greatest potential for reducing energy use by computer control, and that effective hierarchical control at the plant level requires the integration of these operations into one or more control loops. No control system has been found that provides reliable, fully automated control of recovery boilers for an extended period of time. The total technical potential for fuel savings was estimated at 0.2 quadrillion Btu's a year, or the equivalent of 94,000 barrels of oil per day.},
doi = {10.2172/5137997},
journal = {},
number = ,
volume = ,
place = {United States},
year = {Sun Jan 01 00:00:00 EST 1978},
month = {Sun Jan 01 00:00:00 EST 1978}
}
-
This report is a compilation of data for an assessment of environmental impacts of the US pulp and paper industry. That assessment will be part of a prototype study of the impacts of environmental legislation on industrial location patterns. The data reported here were gathered from published information and are estimates, by unit process, of emission coefficients for water and air emissions and solid waste. Processes considered are pulping, bleaching, papermaking, and energy conversion operations. Relevant environmental standards are presented, and control technologies required to meet new source performance standards are discussed. Cost estimates of the required control technology aremore »
-
Energy conservation in the pulp and paper industry - a development study
Literature on energy conservation in the pulp and paper industry was studied with the objective of becoming abreast of relevant developments and identify further avenues of research. Energy conservation measures will require an incresing amount of attention and energy awareness should be promoted among personnel by a continued effort of management. Potential areas of energy conservation and the principles involved are discussed and the role of a research institute in an energy conservation program is outlined. -
Opportunities to improve energy efficiency and reduce greenhouse gas emissions in the US pulp and paper industry
The pulp and paper industry accounts for over 12% of total manufacturing energy use in the US (US EIA 1997a), contributing 9% to total manufacturing carbon dioxide emissions. In the last twenty-five years primary energy intensity in the pulp and paper industry has declined by an average of 1% per year. However, opportunities still exist to reduce energy use and greenhouse gas emissions in the manufacture of paper in the US This report analyzes the pulp and paper industry (Standard Industrial Code (SIC) 26) and includes a detailed description of the processes involved in the production of paper, providing typicalmore » -
The US pulp and paper industry: An energy perspective
This report investigates the state of the US pulp and paper industry in terms of energy consumption and conservation. Objectives were: to update and verify energy consumption and production data for the various process steps in 1985; to determine the potential energy savings attainable by replacing current practices with state-of-the-art and advanced (2010) production practices and technologies; and to identify areas of research and development opportunity that will enable these potential future savings to be achieved. Results concluded that for the year 2010 production level, there is a potential to save between 34 and 53% of the energy use bymore » -
Energy requirements for environmental control in the pulp and paper industry. Final report February 1976--Mrch 1977
This report identifies the environmental regulations and production processes in the Pulp and Paper Industry which are most important in terms of the amounts of energy consumed for pollution control purposes. It quantifies the relationship between energy consumption and pollution control in a detailed and comprehensive manner which considers inplant and associated energy requirements.