Hydrochlorination of Uranium Dioxide in a Molten Salt Mixture - Phase 1: Tube Furnace Cross Flow Experiments

S&T Accomplishment Report · 05 March 2025

OSTI ID:2526574

Nguyen, Vinh T. ^[1]; Foley, Bryan J. ^[1]; Pierce, Robert A. ^[1]

---

1. Savannah River National Laboratory (SRNL), Aiken, SC (United States)

In 2023, Metatomic® Inc., a South Carolina based company, was awarded a Gateway for Advanced Innovation in Nuclear (GAIN) research voucher for a proposed series of experiments aimed at demonstrating the viability of a spent nuclear fuel (SNF) recycling process patented by Met atomic® Inc. For the GAIN voucher, Metatomic® Inc. selected Savannah River National Laboratory (SRNL) as a partner in executing the proposed proof-of-concept experiments. This report outlines the proof-of-concept experiments performed by SRNL for Metatomic® Inc. during Phase 1 (of 2) experimentation. The Phase 1 hydrochlorination experiments consisted of weighing UO2 into alumina crucibles with a eutectic mixture of NaCl and CsCl, heating the uranium/salt mixture to a varied temperature (550, 650, or 750 °C), and flowing anhydrous hydrogen chloride (AHCl) gas across the surface of the uranium-bearing molten salt mixture. The hydrochlorination process conditions were maintained for 4-5 hours and the percent conversion for each batch of UO2 was determined using a suite of analytical characterization techniques. The degree of UO2 conversion was found to be greatest at the highest tested temperature, ultimately achieving 32.9% conversion of UO2 to water soluble uranium-chloro species (e.g., UO2Cl2, UCl4) after exposure to AHCl for 4.25 hours at 750 °C.

• Research Organization: Savannah River National Laboratory (SRNL), Aiken, SC (United States)
• Sponsoring Organization: USDOE Office of Environmental Management (EM)
• DOE Contract Number: 89303321CEM000080
• OSTI ID: 2526574
• Report Number(s): SRNL-TR-2024-00718
• Country of Publication: United States
• Language: English