Coupling Process Intensification and Systems Flowsheeting for Economic and Environmental Analysis of 5-Hydroxymethyl Furfural Modular Microreactor Plants

Hernández, Borja; Vlachos, Dionisios G.; Ierapetritou, Marianthi G.

doi:10.1021/acssuschemeng.2c05323

Coupling Process Intensification and Systems Flowsheeting for Economic and Environmental Analysis of 5-Hydroxymethyl Furfural Modular Microreactor Plants

Journal Article · 27 October 2022 · ACS Sustainable Chemistry & Engineering

DOI:https://doi.org/10.1021/acssuschemeng.2c05323· OSTI ID:2418540

Hernández, Borja ^[1]; ^[2]; ^[2]

Department of Chemical and Biomolecular Engineering, University of Delaware, 150 Academy Street, Newark, Delaware19716, United States; RAPID Manufacturing Institute, Delaware Energy Institute (DEI), University of Delaware, 221 Academy Street, Newark, Delaware19716, United States; OSTI
Department of Chemical and Biomolecular Engineering, University of Delaware, 150 Academy Street, Newark, Delaware19716, United States; RAPID Manufacturing Institute, Delaware Energy Institute (DEI), University of Delaware, 221 Academy Street, Newark, Delaware19716, United States

Not provided.

Research Organization:: American Institute of Chemical Engineers (AIChE), New York, NY (United States)

Sponsoring Organization:: USDOE Office of Energy Efficiency and Renewable Energy (EERE)

DOE Contract Number:: EE0007888

OSTI ID:: 2418540

Journal Information:: ACS Sustainable Chemistry & Engineering, Journal Name: ACS Sustainable Chemistry & Engineering Journal Issue: 45 Vol. 10; ISSN 2168-0485

Publisher:: American Chemical Society (ACS)

Country of Publication:: United States

Language:: English

References (65)

An overview of dehydration, aldol-condensation and hydrogenation processes for production of liquid alkanes from biomass-derived carbohydrates Chheda, Juben N.; Dumesic, James A. Catalysis Today, Vol. 123, Issue 1-4 https://doi.org/10.1016/j.cattod.2006.12.006	journal	May 2007
Production and upgrading of 5-hydroxymethylfurfural using heterogeneous catalysts and biomass-derived solvents Gallo, Jean Marcel R.; Alonso, David Martin; Mellmer, Max A. Green Chem., Vol. 15, Issue 1 https://doi.org/10.1039/C2GC36536G	journal	January 2013
Microreactor Process for the Optimized Synthesis of 5-Hydroxymethylfurfural: A Promising Building Block Obtained by Catalytic Dehydration of Fructose Tuercke, T.; Panic, S.; Loebbecke, S. Chemical Engineering & Technology, Vol. 32, Issue 11 https://doi.org/10.1002/ceat.200900427	journal	November 2009
Biomass-Derived Butadiene by Dehydra-Decyclization of Tetrahydrofuran Abdelrahman, Omar A.; Park, Dae Sung; Vinter, Katherine P. ACS Sustainable Chemistry & Engineering, Vol. 5, Issue 5 https://doi.org/10.1021/acssuschemeng.7b00745	journal	March 2017
Accelerating manufacturing for biomass conversion via integrated process and bench digitalization: a perspective Batchu, Sai Praneet; Hernandez, Borja; Malhotra, Abhinav Reaction Chemistry & Engineering, Vol. 7, Issue 4 https://doi.org/10.1039/D1RE00560J	journal	January 2022
Simultaneous optimization models for heat integration—II. Heat exchanger network synthesis Yee, T. F.; Grossmann, I. E. Computers & Chemical Engineering, Vol. 14, Issue 10 https://doi.org/10.1016/0098-1354(90)85010-8	journal	October 1990
Unlocking biomass energy: continuous high-yield production of 5-hydroxymethylfurfural in water Yan, Puxiang; Xia, Ming; Chen, Shanshuai Green Chemistry, Vol. 22, Issue 16 https://doi.org/10.1039/D0GC01446J	journal	January 2020
Continuous 5-Hydroxymethylfurfural Production from Monosaccharides in a Microreactor Muranaka, Yosuke; Nakagawa, Hiroyuki; Masaki, Rie Industrial & Engineering Chemistry Research, Vol. 56, Issue 39 https://doi.org/10.1021/acs.iecr.7b02017	journal	September 2017
Handbook of Heat Transfer Fundamentals (Second Edition) Rohsenow, W. M.; Hartnett, J. P.; Ganic, E. N. Journal of Applied Mechanics, Vol. 53, Issue 1 https://doi.org/10.1115/1.3171729	journal	March 1986
Microstructured reactors and supports for ionic liquids Kashid, M. N.; Renken, A.; Kiwi-Minsker, L. Chemical Engineering Science, Vol. 66, Issue 7 https://doi.org/10.1016/j.ces.2010.07.001	journal	April 2011
Optimal Active Catalyst and Inert Distribution in Catalytic Packed Bed Reactors: ortho -Xylene Oxidation Nie, Yisu; Witt, Paul M.; Agarwal, Anshul Industrial & Engineering Chemistry Research, Vol. 52, Issue 44 https://doi.org/10.1021/ie4005699	journal	May 2013
Advances in 5-hydroxymethylfurfural production from biomass in biphasic solvents Saha, Basudeb; Abu-Omar, Mahdi M. Green Chem., Vol. 16, Issue 1 https://doi.org/10.1039/C3GC41324A	journal	January 2014
Development and Life Cycle Assessment of Polyester Binders Containing 2,5-Furandicarboxylic Acid and Their Polyurethane Coatings García González, María Nelly; Börjesson, Pål; Levi, Marinella Journal of Polymers and the Environment, Vol. 26, Issue 9 https://doi.org/10.1007/s10924-018-1234-3	journal	May 2018
Production of HMF, FDCA and their derived products: a review of life cycle assessment (LCA) and techno-economic analysis (TEA) studies Davidson, Matthew G.; Elgie, Shaun; Parsons, Sophie Green Chemistry, Vol. 23, Issue 9 https://doi.org/10.1039/D1GC00721A	journal	January 2021
Glucose reactions with acid and base catalysts in hot compressed water at 473K Watanabe, Masaru; Aizawa, Yuichi; Iida, Toru Carbohydrate Research, Vol. 340, Issue 12 https://doi.org/10.1016/j.carres.2005.06.017	journal	September 2005
Tunable Oleo-Furan Surfactants by Acylation of Renewable Furans Park, Dae Sung; Joseph, Kristeen E.; Koehle, Maura ACS Central Science, Vol. 2, Issue 11 https://doi.org/10.1021/acscentsci.6b00208	journal	October 2016
Current Situation of the Challenging Scale‐Up Development of Hydroxymethylfurfural Production Rosenfeld, Catherine; Konnerth, Johannes; Sailer‐Kronlachner, Wilfried ChemSusChem, Vol. 13, Issue 14 https://doi.org/10.1002/cssc.202000581	journal	June 2020
Simple and selective conversion of fructose into HMF using extractive-reaction process in microreactor Lueckgen, Janine; Vanoye, Laurent; Philippe, Régis Journal of Flow Chemistry, Vol. 8, Issue 1 https://doi.org/10.1007/s41981-018-0004-7	journal	March 2018
Intensified reactive extraction for the acid-catalyzed conversion of fructose to 5-hydroxymethyl furfural Desir, Pierre; Vlachos, Dionisios G. Chemical Engineering Journal, Vol. 428 https://doi.org/10.1016/j.cej.2021.132556	journal	January 2022
Cost estimation and energy price forecasts for economic evaluation of retrofit projects Taal, M. Applied Thermal Engineering, Vol. 23, Issue 14 https://doi.org/10.1016/S1359-4311(03)00136-4	journal	October 2003
Solvent-tuned hydrophobicity for faujasite-catalyzed cycloaddition of biomass-derived dimethylfuran for renewable p-xylene Xiong, Ruichang; Sandler, Stanley I.; Vlachos, Dionisios G. Green Chemistry, Vol. 16, Issue 9 https://doi.org/10.1039/C4GC00727A	journal	January 2014
Biomass into chemicals: Conversion of sugars to furan derivatives by catalytic processes Tong, Xinli; Ma, Yang; Li, Yongdan Applied Catalysis A: General, Vol. 385, Issue 1-2 https://doi.org/10.1016/j.apcata.2010.06.049	journal	September 2010
Elucidating the Roles of Zeolite H-BEA in Aqueous-Phase Fructose Dehydration and HMF Rehydration Kruger, Jacob S.; Choudhary, Vinit; Nikolakis, Vladimiros ACS Catalysis, Vol. 3, Issue 6 https://doi.org/10.1021/cs4002157	journal	April 2013
The biomass distribution on Earth Bar-On, Yinon M.; Phillips, Rob; Milo, Ron Proceedings of the National Academy of Sciences, Vol. 115, Issue 25 https://doi.org/10.1073/pnas.1711842115	journal	May 2018
Estimation of renewable-based steam costs Pérez-Uresti, Salvador I.; Martín, Mariano; Jiménez-Gutiérrez, Arturo Applied Energy, Vol. 250 https://doi.org/10.1016/j.apenergy.2019.04.189	journal	September 2019
Ultrafast flow chemistry for the acid-catalyzed conversion of fructose Desir, Pierre; Saha, Basudeb; Vlachos, Dionisios G. Energy & Environmental Science, Vol. 12, Issue 8 https://doi.org/10.1039/C9EE01189G	journal	January 2019
Chemicals from Biomass: A Market Assessment of Bioproducts with Near-Term Potential Biddy, Mary J.; Scarlata, Christopher; Kinchin, Christopher https://doi.org/10.2172/1244312	report	March 2016
Numerical study of liquid-liquid mixing in helical pipes Mansour, M.; Liu, Z.; Janiga, G. Chemical Engineering Science, Vol. 172 https://doi.org/10.1016/j.ces.2017.06.015	journal	November 2017
Selective fructose dehydration to 5-hydroxymethylfurfural from a fructose-glucose mixture over a sulfuric acid catalyst in a biphasic system: Experimental study and kinetic modelling Guo, Wenze; Zhang, Zheng; Hacking, Jasper Chemical Engineering Journal, Vol. 409 https://doi.org/10.1016/j.cej.2020.128182	journal	April 2021
Progress of Polymers from Renewable Resources: Furans, Vegetable Oils, and Polysaccharides Gandini, Alessandro; Lacerda, Talita M.; Carvalho, Antonio J. F. Chemical Reviews, Vol. 116, Issue 3 https://doi.org/10.1021/acs.chemrev.5b00264	journal	August 2015
Cost and energy efficient cyclic separation of 5-hydroxymethyl furfural from an aqueous solution Hsiao, Yung Wei; Anastasopoulou, Aikaterini; Ierapetritou, Marianthi Green Chemistry, Vol. 23, Issue 11 https://doi.org/10.1039/D1GC00841B	journal	January 2021
Extraction of Furfural and Furfural/5-Hydroxymethylfurfural from Mixed Lignocellulosic Biomass-Derived Feedstocks Wang, Zhaoxing; Bhattacharyya, Souryadeep; Vlachos, Dionisios G. ACS Sustainable Chemistry & Engineering, Vol. 9, Issue 22 https://doi.org/10.1021/acssuschemeng.1c00982	journal	May 2021
Solvent selection for biphasic extraction of 5-hydroxymethylfurfural via multiscale modeling and experiments Wang, Zhaoxing; Bhattacharyya, Souryadeep; Vlachos, Dionisios G. Green Chemistry, Vol. 22, Issue 24 https://doi.org/10.1039/D0GC03251D	journal	January 2020
Traci.: The Tool for the Reduction and Assessment of Chemical and Other Environmental Impacts Bare, Jane C. Journal of Industrial Ecology, Vol. 6, Issue 3-4 https://doi.org/10.1162/108819802766269539	journal	June 2002
Life-cycle assessment on food waste valorisation to value-added products Lam, Chor-Man; Yu, Iris K. M.; Hsu, Shu-Chien Journal of Cleaner Production, Vol. 199 https://doi.org/10.1016/j.jclepro.2018.07.199	journal	October 2018
Furfural to FDCA : systematic process design and techno‐economic evaluation Dubbink, Guus H. C.; Geverink, Thomas R. J.; Haar, Bas Biofuels, Bioproducts and Biorefining https://doi.org/10.1002/bbb.2204	journal	March 2021
5-Hydroxymethylfurfural Synthesis from Monosaccharides by a Biphasic Reaction–Extraction System Using a Microreactor and Extractor Muranaka, Yosuke; Matsubara, Kenta; Maki, Taisuke ACS Omega, Vol. 5, Issue 16 https://doi.org/10.1021/acsomega.0c00399	journal	April 2020
Replacing fossil based PET with biobased PEF; process analysis, energy and GHG balance Eerhart, A. J. J. E.; Faaij, A. P. C.; Patel, M. K. Energy & Environmental Science, Vol. 5, Issue 4 https://doi.org/10.1039/C2EE02480B	journal	January 2012
Chemical Transformations of Biomass-Derived C6-Furanic Platform Chemicals for Sustainable Energy Research, Materials Science, and Synthetic Building Blocks Kucherov, Fedor A.; Romashov, Leonid V.; Galkin, Konstantin I. ACS Sustainable Chemistry & Engineering, Vol. 6, Issue 7 https://doi.org/10.1021/acssuschemeng.8b00971	journal	June 2018
Continuous production of 5-hydroxymethylfurfural from fructose: a design case study Torres, Ana I.; Daoutidis, Prodromos; Tsapatsis, Michael Energy & Environmental Science, Vol. 3, Issue 10 https://doi.org/10.1039/C0EE00082E	journal	January 2010
Production of 5-hydroxymethylfurfural and furfural by dehydration of biomass-derived mono- and poly-saccharides Chheda, Juben N.; Román-Leshkov, Yuriy; Dumesic, James A. Green Chem., Vol. 9, Issue 4, p. 342-350 https://doi.org/10.1039/B611568C	journal	January 2007
Biorefineries based on coffee cut-stems and sugarcane bagasse: Furan-based compounds and alkanes as interesting products Aristizábal M., Valentina; Gómez P., Álvaro; Cardona A., Carlos A. Bioresource Technology, Vol. 196 https://doi.org/10.1016/j.biortech.2015.07.057	journal	November 2015
Liquid–Liquid Microfluidic Flows for Ultrafast 5-Hydroxymethyl Furfural Extraction Chen, Tai-Ying; Desir, Pierre; Bracconi, Mauro Industrial & Engineering Chemistry Research, Vol. 60, Issue 9 https://doi.org/10.1021/acs.iecr.0c05759	journal	February 2021
Top Value Added Chemicals from Biomass: Volume I -- Results of Screening for Potential Candidates from Sugars and Synthesis Gas Werpy, T.; Petersen, G. https://doi.org/10.2172/15008859	report	August 2004
Effects of microreactor wall heat conduction on the reforming process of methane Stutz, Michael J.; Poulikakos, Dimos Chemical Engineering Science, Vol. 60, Issue 24 https://doi.org/10.1016/j.ces.2005.06.012	journal	December 2005
Solvent system for effective near-term production of hydroxymethylfurfural (HMF) with potential for long-term process improvement Motagamwala, Ali Hussain; Huang, Kefeng; Maravelias, Christos T. Energy & Environmental Science, Vol. 12, Issue 7 https://doi.org/10.1039/C9EE00447E	journal	January 2019
Sustainable production of 5-hydroxymethyl furfural from glucose for process integration with high fructose corn syrup infrastructure Chang, Hochan; Bajaj, Ishan; Motagamwala, Ali Hussain Green Chemistry https://doi.org/10.1039/D1GC00311A	journal	January 2021
Environmental sustainability assessment of HMF and FDCA production from lignocellulosic biomass through life cycle assessment (LCA) Bello, Sara; Salim, Iana; Méndez-Trelles, Pedro Holzforschung, Vol. 73, Issue 1 https://doi.org/10.1515/hf-2018-0100	journal	October 2018
The effect of solvent addition on fructose dehydration to 5-hydroxymethylfurfural in biphasic system over zeolites Ordomsky, V. V.; van der Schaaf, J.; Schouten, J. C. Journal of Catalysis, Vol. 287 https://doi.org/10.1016/j.jcat.2011.12.002	journal	March 2012
Renewable lubricants with tailored molecular architecture Liu, Sibao; Josephson, Tyler R.; Athaley, Abhay Science Advances, Vol. 5, Issue 2 https://doi.org/10.1126/sciadv.aav5487	journal	February 2019
Inhibition of Xylene Isomerization in the Production of Renewable Aromatic Chemicals from Biomass-Derived Furans Williams, C. Luke; Vinter, Katherine P.; Patet, Ryan E. ACS Catalysis, Vol. 6, Issue 3 https://doi.org/10.1021/acscatal.5b02329	journal	February 2016
Adsorption of the Compounds Encountered in Monosaccharide Dehydration in Zeolite Beta León, Marta; Swift, T. Dallas; Nikolakis, Vladimiros Langmuir, Vol. 29, Issue 22 https://doi.org/10.1021/la401138g	journal	May 2013
Liquid−Liquid Slug Flow in a Capillary: An Alternative to Suspended Drop or Film Contactors Kashid, M. N.; Harshe, Y. M.; Agar, D. W. Industrial & Engineering Chemistry Research, Vol. 46, Issue 25 https://doi.org/10.1021/ie070077x	journal	December 2007
The Production of 5-Hydroxymethylfurfural from Fructose in Isopropyl Alcohol: A Green and Efficient System Lai, Linke; Zhang, Yugen ChemSusChem, Vol. 4, Issue 12 https://doi.org/10.1002/cssc.201100489	journal	October 2011
Tandem Lewis acid/Brønsted acid-catalyzed conversion of carbohydrates to 5-hydroxymethylfurfural using zeolite beta Swift, T. Dallas; Nguyen, Hannah; Erdman, Zachary Journal of Catalysis, Vol. 333 https://doi.org/10.1016/j.jcat.2015.10.009	journal	January 2016
On the mechanism of selective oxidation of 5-hydroxymethylfurfural to 2,5-furandicarboxylic acid over supported Pt and Au catalysts Davis, Sara E.; Zope, Bhushan N.; Davis, Robert J. Green Chemistry, Vol. 14, Issue 1, p. 143-147 https://doi.org/10.1039/C1GC16074E	journal	January 2012
A two-step approach for the catalytic conversion of glucose to 2,5-dimethylfuran in ionic liquids Chidambaram, Mandan; Bell, Alexis T. Green Chemistry, Vol. 12, Issue 7 https://doi.org/10.1039/C004343E	journal	January 2010
Highly efficient dehydration of carbohydrates to 5-(chloromethyl)furfural (CMF), 5-(hydroxymethyl)furfural (HMF) and levulinic acid by biphasic continuous flow processing Brasholz, Malte; von Känel, Karin; Hornung, Christian H. Green Chemistry, Vol. 13, Issue 5 https://doi.org/10.1039/C1GC15107J	journal	January 2011
Techno-economic analysis of dimethylfuran (DMF) and hydroxymethylfurfural (HMF) production from pure fructose in catalytic processes Kazi, Feroz Kabir; Patel, Akshay D.; Serrano-Ruiz, Juan Carlos Chemical Engineering Journal, Vol. 169, Issue 1-3 https://doi.org/10.1016/j.cej.2011.03.018	journal	May 2011
Simulation and economic analysis of 5-hydroxymethylfurfural conversion to 2,5-furandicarboxylic acid Triebl, Christoph; Nikolakis, Vladimiros; Ierapetritou, Marianthi Computers & Chemical Engineering, Vol. 52 https://doi.org/10.1016/j.compchemeng.2012.12.005	journal	May 2013
Phase Modifiers Promote Efficient Production of Hydroxymethylfurfural from Fructose Roman-Leshkov, Yuriy; Chheda, Juben N.; Dumesic, James A. Science, Vol. 312, Issue 5782, p. 1933-1937 https://doi.org/10.1126/science.1126337	journal	June 2006
Influence of Flow Regime on Mass Transfer in Different Types of Microchannels N. Kashid, Madhvanand; Renken, Albert; Kiwi-Minsker, Lioubov Industrial & Engineering Chemistry Research, Vol. 50, Issue 11 https://doi.org/10.1021/ie102200j	journal	May 2011
Production of H₂ and Methanol via Dark Fermentation: A Process Optimization Study Hernández, Borja; Blázquez, Cristina García; Aristizábal-Marulanda, Valentina Industrial & Engineering Chemistry Research, Vol. 59, Issue 38 https://doi.org/10.1021/acs.iecr.0c03336	journal	August 2020
Microwave assisted rapid conversion of carbohydrates into 5-hydroxymethylfurfural catalyzed by mesoporous TiO2 nanoparticles Dutta, Saikat; De, Sudipta; Patra, Astam K. Applied Catalysis A: General, Vol. 409-410 https://doi.org/10.1016/j.apcata.2011.09.037	journal	December 2011
Tin-containing zeolites are highly active catalysts for the isomerization of glucose in water Moliner, M.; Roman-Leshkov, Y.; Davis, M. E. Proceedings of the National Academy of Sciences, Vol. 107, Issue 14, p. 6164-6168 https://doi.org/10.1073/pnas.1002358107	journal	March 2010

Similar Records

Liquid–Liquid Microfluidic Flows for Ultrafast 5-Hydroxymethyl Furfural Extraction

Journal Article · 2021 · Industrial and Engineering Chemistry Research · OSTI ID:1848631

Economic risk analysis for the capture of a distributed energy resource using modular chemical process intensification

Journal Article · 2021 · Journal of Advanced Manufacturing and Processing · OSTI ID:2274899

Intensified reactive extraction for the acid-catalyzed conversion of fructose to 5-hydroxymethyl furfural

Journal Article · 2021 · Chemical Engineering Journal · OSTI ID:1976921

Related Subjects

Chemistry
Engineering
Science & Technology - Other Topics

Coupling Process Intensification and Systems Flowsheeting for Economic and Environmental Analysis of 5-Hydroxymethyl Furfural Modular Microreactor Plants

Citation Formats

References (65)

Similar Records

Related Subjects