A Comparison of Modeling Strategies for Additively Manufactured HFIR Control Elements
- Georgia Institute of Technology, Atlanta, GA 30332 (United States)
- Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States)
The High Flux Isotope Reactor (HFIR) at Oak Ridge National Laboratory is a flux-trap type research reactor that is used for a range of research applications, including neutron scattering experiments, materials irradiation tests, and isotope production. The HFIR core comprises several concentric cylindrical regions; starting from the core centerline and moving radially outwards, these are the flux trap target (FTT) region, the inner and outer fuel elements (IFE and OFE), the inner and outer control elements (ICE and OCE), and the reflector region. The control elements (CEs) are axially zoned into regions of differing absorption strength: the white regions contain only structural aluminum and do not significantly contribute to reactivity control; the gray regions contain tantalum as the primary absorber with a concentration of 38% by volume, and the black regions contain europia (Eu{sub 2}O{sub 3}) as the primary absorber with a concentration of 31% by volume. During operation, the CEs are withdrawn symmetrically in opposite directions from the core to remove the neutron absorbers from the core and maintain criticality. The current approach to fabrication of the HFIR CEs is tedious, outdated, and expensive. In an effort to improve the operational economics of HFIR and to demonstrate the feasibility of advanced manufacturing techniques for production of nuclear reactor components, novel methods for production of neutron-poison bearing aluminum structures have been initiated at ORNL. For this application, the ultrasonic additive manufacturing (UAM) process involves the use of 3D printing technology to construct small cylindrical compacts (0.559 cm in diameter and 0.171 cm in height) of aluminum mixed with neutron-absorbing material. The compacts contain 60% poison (Ta or Eu{sub 2}O{sub 3}) by volume. These compacts are then embedded into an aluminum matrix before formation into the cylindrical shape appropriate for use in HFIR. The CEs produced in this process therefore contain discrete regions of absorbing material, in contrast to the traditional design with homogeneously distributed absorbers. It is therefore of interest to investigate how the HFIR core behavior with discrete CEs differs from the case with homogeneous CEs with respect to some key reactor physics parameters. The primary objective of this study is to compare modeling strategies for the discrete CE design and examine differences in the core physics between the discrete and homogeneous CE designs as predicted by each model. Lessons learned from this investigation may then be used to inform the design process in future endeavors. (authors)
- OSTI ID:
- 22992009
- Journal Information:
- Transactions of the American Nuclear Society, Vol. 114, Issue 1; Conference: Annual Meeting of the American Nuclear Society, New Orleans, LA (United States), 12-16 Jun 2016; Other Information: Country of input: France; 6 refs.; Available from American Nuclear Society - ANS, 555 North Kensington Avenue, La Grange Park, IL 60526 United States; ISSN 0003-018X
- Country of Publication:
- United States
- Language:
- English
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