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Title: A Flow Stress Formulation of Magnesium Alloy at Elevated Temperature

Abstract

Dynamic recrystallization (DRX) is the main softening mechanism of magnesium alloy AZ31B in hot deformation. Theoretically, in the flow rule the atomic diffusibility and the driving force of dislocation migration are dependent on the temperature, and the dislocation density and the cumulation of grain boundary energy are dependent on the strain rate. The peak stress will appear when the flow driving force and resistance force reach a balance, after which the stress descending will take place due to recrystallization fraction. Since the DRX is a thermally activated process, the recrystallized volume fraction can be regarded as the function of strain through Avrami equation. Based on this idea, the paper proposes a new constitutive model characterizing dynamic recrystallization for magnesium alloy AZ31B. The model is described by a peak stress and a strain softening rate, in which the peak stress depends only on Zener-Hollomon parameter and is determined through creep equation, and the strain softening rate is mainly dominated by the recrystallized volume fraction. As a result, the formulation of flow stress takes into account of temperature, strain and strain rate, and is characterized by DRX. The thermomechanical simulation tests of magnesium alloy AZ31B by using Gleeble-1500 were conducted, through whichmore » the parameters in flow stress model can be easily determined. Comparison shows that the maximum difference of flow stress between the model predictions and test values is approximately 2.32%. This indicates that the proposed constitutive model can be employed to represent the DRX behaviour of AZ31B.« less

Authors:
;  [1];  [2]
  1. National Die and Mold CAD Eng. Research Center, Shanghai Jiao Tong University, Shanghai, 200030 (China)
  2. Department of mechanical engineering, Kumamoto University, Kumamoto (Japan)
Publication Date:
OSTI Identifier:
21057358
Resource Type:
Journal Article
Resource Relation:
Journal Name: AIP Conference Proceedings; Journal Volume: 908; Journal Issue: 1; Conference: NUMIFORM '07: 9. international conference on numerical methods in industrial forming processes, Porto (Portugal), 17-21 Jun 2007; Other Information: DOI: 10.1063/1.2740992; (c) 2007 American Institute of Physics; Country of input: International Atomic Energy Agency (IAEA)
Country of Publication:
United States
Language:
English
Subject:
36 MATERIALS SCIENCE; COMPARATIVE EVALUATIONS; COMPUTERIZED SIMULATION; CREEP; DEFORMATION; DISLOCATIONS; FLOW STRESS; G CODES; GRAIN BOUNDARIES; MAGNESIUM ALLOY-AZ31B; PLASTICITY; RECRYSTALLIZATION; STRAIN RATE; STRAIN SOFTENING; STRAINS; TEMPERATURE DEPENDENCE

Citation Formats

Liu Juan, Cui Zhenshan, and Ruan Liqun. A Flow Stress Formulation of Magnesium Alloy at Elevated Temperature. United States: N. p., 2007. Web. doi:10.1063/1.2740992.
Liu Juan, Cui Zhenshan, & Ruan Liqun. A Flow Stress Formulation of Magnesium Alloy at Elevated Temperature. United States. doi:10.1063/1.2740992.
Liu Juan, Cui Zhenshan, and Ruan Liqun. Thu . "A Flow Stress Formulation of Magnesium Alloy at Elevated Temperature". United States. doi:10.1063/1.2740992.
@article{osti_21057358,
title = {A Flow Stress Formulation of Magnesium Alloy at Elevated Temperature},
author = {Liu Juan and Cui Zhenshan and Ruan Liqun},
abstractNote = {Dynamic recrystallization (DRX) is the main softening mechanism of magnesium alloy AZ31B in hot deformation. Theoretically, in the flow rule the atomic diffusibility and the driving force of dislocation migration are dependent on the temperature, and the dislocation density and the cumulation of grain boundary energy are dependent on the strain rate. The peak stress will appear when the flow driving force and resistance force reach a balance, after which the stress descending will take place due to recrystallization fraction. Since the DRX is a thermally activated process, the recrystallized volume fraction can be regarded as the function of strain through Avrami equation. Based on this idea, the paper proposes a new constitutive model characterizing dynamic recrystallization for magnesium alloy AZ31B. The model is described by a peak stress and a strain softening rate, in which the peak stress depends only on Zener-Hollomon parameter and is determined through creep equation, and the strain softening rate is mainly dominated by the recrystallized volume fraction. As a result, the formulation of flow stress takes into account of temperature, strain and strain rate, and is characterized by DRX. The thermomechanical simulation tests of magnesium alloy AZ31B by using Gleeble-1500 were conducted, through which the parameters in flow stress model can be easily determined. Comparison shows that the maximum difference of flow stress between the model predictions and test values is approximately 2.32%. This indicates that the proposed constitutive model can be employed to represent the DRX behaviour of AZ31B.},
doi = {10.1063/1.2740992},
journal = {AIP Conference Proceedings},
number = 1,
volume = 908,
place = {United States},
year = {Thu May 17 00:00:00 EDT 2007},
month = {Thu May 17 00:00:00 EDT 2007}
}
  • The cyclic deformation and fracture characteristics of aluminum alloy 6061 are presented and discussed. The specimens were cyclically deformed using fully reversed tension-compression loading under total strain-amplitude control, over a range of temperatures. The alloy showed evidence of softening to failure at all test temperatures. The degree of softening during fully reversed deformation increased with test temperature. The presence of shearable matrix precipitates results in a microstructure that offers a local decrease in resistance to dislocation movement, causing a progressive loss of strengthening contributions to the matrix. At elevated temperatures, localized oxidation and embrittlement at the grain boundaries are exacerbatedmore » by the applied cyclic stress and play an important role in accelerating crack initiation and subsequent crack propagation. The fracture behavior of the alloy is discussed in light of competing influences of intrinsic microstructural effects, deformation characteristics arising from a combination of mechanical and microstructural contributions, cyclic plastic strain amplitude and concomitant response stress, and the test temperature.« less
  • Using lightweight materials is the emerging need in order to reduce the vehicle's energy consumption and pollutant emissions. Being a lightweight material, magnesium alloys are increasingly employed in the fabrication of automotive and electronic parts. Presently, magnesium alloys used in automotive and electronic parts are mainly processed by die casting. The die casting technology allows the manufacturing of parts with complex geometry. However, the mechanical properties of these parts often do not meet the requirements concerning the mechanical properties (e.g. endurance strength and ductility). A promising alternative can be forming process. The parts manufactured by forming could have fine-grained structuremore » without porosity and improved mechanical properties such as endurance strength and ductility. Because magnesium alloy has low formability resulted form its small slip system at room temperature it is usually formed at elevated temperature. Due to a rapid increase of usage of magnesium sheets in automotive and electronic industry it is necessary to assure database for sheet metal formability and plastic yielding properties in order to optimize its usage. Especially, plastic yielding criterion is a critical property to predict plastic deformation of sheet metal parts in optimizing process using CAE simulation. Von-Mises yield criterion generally well predicts plastic deformation of steel sheets and Hill'1979 yield criterion predicts plastic deformation of aluminum sheets. In this study, using biaxial tensile test machine yield loci of AZ31 magnesium alloy sheet were obtained at elevated temperature. The yield loci ensured experimentally were compared with the theoretical predictions based on the Von-Mises, Hill, Logan-Hosford, and Barlat model.« less
  • The development of light-weight vehicle is in great demand for enhancement of fuel efficiency and dynamic performance. The vehicle weight can be reduced effectively by using lightweight materials such as magnesium alloys. However, the use of magnesium alloys in sheet forming processes is still limited because of their low formability at room temperature and the lack of understanding of the forming process of magnesium alloys at elevated temperatures. In this study, uniaxial tensile tests of the magnesium alloy AZ31B-O at various temperatures were performed to evaluate the mechanical properties of this alloy relevant for forming of magnesium sheets. To constructmore » a FLD (forming limit diagram), a forming limit test were conducted at temperature of 100 and 200 deg. C. For the evaluation of the effects of the punch temperature on the formability of a rectangular cup drawing with AZ31B-O, numerical modelling was conducted. The experiment results indicate that the stresses and possible strains of AZ31B-O sheets largely depend on the temperature. The stress decreases with temperature increase. Also, the strain increase with temperature increase. The numerical modelling results indicate that formability increases with the decrease in the punch temperature at the constant temperature of the die and holder.« less
  • A magnesium alloy sheet was subjected to in-plane compression along with a vertical load to avoid buckling during compression. Pre-compressed specimens machined from the sheet were annealed at different temperatures and the changes in microstructure and texture were observed using electron back scattered diffraction (EBSD). Twinned grains preferentially grew during annealing at 300 °C, so that a strong texture with the < 0001 > direction parallel to the transverse direction developed. EBSD analysis confirmed that the friction caused by the vertical load induced inhomogeneous distribution of residual stress, which acted as an additional driving force for preferential grain growth ofmore » twinned grain during annealing. The annealed specimen showed excellent formability. - Highlights: • A magnesium alloy sheet subjected to in-plane compression under a vertical load • The vertical load induced inhomogeneous distribution of the residual stress. • The residual stress acted as an additional driving force for grain growth. • The annealed specimen with strong non-basal texture showed excellent formability.« less