Long-Term Static and Dynamic Corrosion Stability of Nonwetting Surfaces

Mousavi, S. M.A.; Pitchumani, R.

doi:10.1021/acs.langmuir.2c00331

Long-Term Static and Dynamic Corrosion Stability of Nonwetting Surfaces

Journal Article · Wed May 25 04:00:00 UTC 2022 · Langmuir

DOI:https://doi.org/10.1021/acs.langmuir.2c00331· OSTI ID:1960208

Mousavi, S. M.A. ^[1]; ^[2]

Virginia Polytechnic Inst. and State Univ. (Virginia Tech), Blacksburg, VA (United States); Virginia Tech
Virginia Polytechnic Inst. and State Univ. (Virginia Tech), Blacksburg, VA (United States)

Superhydrophobic surfaces (SHSs) and lubricant-infused surfaces (LISs) are two classes of nonwetting surfaces that have drawn attention due to their advanced functional properties including corrosion inhibition. Yet there is a conspicuous lack of corrosion study of SHSs and LISs with respect to their fabrication and material parameters, especially at high temperatures and under dynamic flow conditions over long durations, which is sought to be addressed in this article. Considering copper SHSs and LISs, a full factorial combinatorial study of two facile texturing processes, electrodeposition and etching, two different functionalization agents, stearic acid and mercaptan, and two types of infused lubricants, Krytox 104 and DOWSIL 510, is presented, encompassing over 650 measurements on 90 tested surfaces. All fabricated surfaces demonstrated water repellency with a contact angle above 150° and a sliding angle below 7°. For the first time, the study examines high-temperature corrosion stability and long-term corrosion durability of the nonwetting surfaces in both static fluid and dynamic turbulent flow conditions over a period of 30 days. Here, LISs and SHSs are shown to provide excellent corrosion inhibition over all tested corrosion conditions, with negligible presence of corrosion species on the surfaces and no deterioration of the texturing. The surfaces are also shown to rejuvenate easily to the initial wettability and corrosion resistance values. This study provides valuable insights into the selection of materials and processing parameters for the fabrication of nonwetting surfaces for the application of interest.

Research Organization:: Virginia Polytechnic Inst. and State Univ. (Virginia Tech), Blacksburg, VA (United States)

Sponsoring Organization:: USDOE Office of Fossil Energy (FE)

DOE Contract Number:: FE0031556

OSTI ID:: 1960208

Journal Information:: Langmuir, Journal Name: Langmuir Journal Issue: 22 Vol. 38; ISSN 0743-7463

Publisher:: American Chemical Society

Country of Publication:: United States

Language:: English

References (41)

A facile and mild route for fabricating slippery liquid-infused porous surface (SLIPS) on CuZn with corrosion resistance and self-healing properties Shi, Zhiqiang; Xiao, Yamei; Qiu, Ri Surface and Coatings Technology, Vol. 330 https://doi.org/10.1016/j.surfcoat.2017.09.053	journal	December 2017
Research progress of environmentally friendly marine antifouling coatings Liu, Mengyue; Li, Shaonan; Wang, Hao Polymer Chemistry, Vol. 12, Issue 26 https://doi.org/10.1039/d1py00512j	journal	January 2021
The cost of corrosion in China Hou, Baorong; Li, Xiaogang; Ma, Xiumin npj Materials Degradation, Vol. 1, Issue 1 https://doi.org/10.1038/s41529-017-0005-2	journal	July 2017
Technoeconomic analysis of thermoelectric power plant condensers with nonwetting surfaces Nithyanandam, K.; Shoaei, P.; Pitchumani, R. Energy, Vol. 227 https://doi.org/10.1016/j.energy.2021.120450	journal	July 2021
Superhydrophobic and Self-Healing Mg-Al Layered Double Hydroxide/Silane Composite Coatings on the Mg Alloy Surface with a Long-Term Anti-corrosion Lifetime Wang, Ying; Zhou, Xingyi; Yin, Minhao Langmuir, Vol. 37, Issue 27 https://doi.org/10.1021/acs.langmuir.1c00678	journal	July 2021
Nature‐Inspired Strategy for Anticorrosion Cui, Miaomiao; Wang, Bin; Wang, Zuankai Advanced Engineering Materials, Vol. 21, Issue 7 https://doi.org/10.1002/adem.201801379	journal	April 2019
Slippery liquid-infused porous surfaces fabricated on aluminum as a barrier to corrosion induced by sulfate reducing bacteria Wang, Peng; Lu, Zhou; Zhang, Dun Corrosion Science, Vol. 93 https://doi.org/10.1016/j.corsci.2015.01.015	journal	April 2015
Extremely durable biofouling-resistant metallic surfaces based on electrodeposited nanoporous tungstite films on steel Tesler, Alexander B.; Kim, Philseok; Kolle, Stefan Nature Communications, Vol. 6, Issue 1 https://doi.org/10.1038/ncomms9649	journal	October 2015
Template-Free Sol-Gel Preparation of Superhydrophobic ORMOSIL Films for Double-Wavelength Broadband Antireflective Coatings Zhang, Xin-Xiang; Cai, Shuang; You, Dan Advanced Functional Materials, Vol. 23, Issue 35 https://doi.org/10.1002/adfm.201203059	journal	March 2013
Bactericidal Action of Smooth and Plasma Micro‐Nanotextured Polymeric Surfaces with Varying Wettability, Enhanced by Incorporation of a Biocidal Agent Dimitrakellis, Panagiotis; Ellinas, Kosmas; Kaprou, Georgia D. Macromolecular Materials and Engineering, Vol. 306, Issue 4 https://doi.org/10.1002/mame.202000694	journal	February 2021
Long-term corrosion protection for magnesium alloy by two-layer self-healing superamphiphobic coatings based on shape memory polymers and attapulgite Zhang, Jiaojiao; Wei, Jinfei; Li, Bucheng Journal of Colloid and Interface Science, Vol. 594 https://doi.org/10.1016/j.jcis.2021.03.005	journal	July 2021
Dynamic and active antiscaling via scale inhibitor pre-stored superhydrophobic coating Zhu, Yanji; Li, Hongwei; Zhu, Mingliang Chemical Engineering Journal, Vol. 403 https://doi.org/10.1016/j.cej.2020.126467	journal	January 2021
Liquid-Infused Surfaces: A Review of Theory, Design, and Applications Villegas, Martin; Zhang, Yuxi; Abu Jarad, Noor ACS Nano, Vol. 13, Issue 8 https://doi.org/10.1021/acsnano.9b04129	journal	July 2019
The research on preparation of superhydrophobic surfaces of pure copper by hydrothermal method and its corrosion resistance Wan, Yunxiao; Chen, Mojing; Liu, Wei Electrochimica Acta, Vol. 270 https://doi.org/10.1016/j.electacta.2018.03.060	journal	April 2018
Slippery liquid-infused porous surface for corrosion protection with self-healing property Xiang, Tengfei; Zhang, Min; Sadig, Hisham Rabia Chemical Engineering Journal, Vol. 345 https://doi.org/10.1016/j.cej.2018.03.137	journal	August 2018
Pulsed Laser Induced Triple Layer Copper Oxide Structure for Durable Polyfunctionality of Superhydrophobic Coatings Boinovich, Ludmila B.; Emelyanenko, Kirill A.; Domantovsky, Alexander G. Advanced Materials Interfaces, Vol. 5, Issue 21 https://doi.org/10.1002/admi.201801099	journal	September 2018
On a simplified method to produce hydrophobic coatings for aeronautical applications Piscitelli, F.; Tescione, F.; Mazzola, L. Applied Surface Science, Vol. 472 https://doi.org/10.1016/j.apsusc.2018.04.062	journal	April 2019
Fabrication of slippery liquid-infused porous surface based on carbon fiber with enhanced corrosion inhibition property Qiu, Ri; Zhang, Qian; Wang, Peng Colloids and Surfaces A: Physicochemical and Engineering Aspects, Vol. 453 https://doi.org/10.1016/j.colsurfa.2014.04.035	journal	July 2014
Superhydrophobic corrosion resistant coatings for copper via IR nanosecond laser processing Emelyanenko, Kirill A.; Sanzharovsky, Nikita A.; Chulkova, Elizaveta V. Materials Research Express, Vol. 5, Issue 11 https://doi.org/10.1088/2053-1591/aadc16	journal	September 2018
A study of corrosion on electrodeposited superhydrophobic copper surfaces Mousavi, S. M. A.; Pitchumani, R. Corrosion Science, Vol. 186 https://doi.org/10.1016/j.corsci.2021.109420	journal	July 2021
Superhydrophobic, Reversibly Elastic, Moldable, and Electrospun (SupREME) Fibers with Multimodal Functions: From Oil Absorbents to Local Drug Delivery Adjuvants Lee, Slgirim; Kim, Byeonggwan; Kim, Seung-Hyun Advanced Functional Materials, Vol. 27, Issue 37 https://doi.org/10.1002/adfm.201702310	journal	August 2017
Enhanced antifouling property of polydimethylsiloxane-CuO nanocomposite in marine environment Ramanujam Padmavathi, Alwar; Sriyutha Murthy, P.; Das, Arindam Materials Letters, Vol. 301 https://doi.org/10.1016/j.matlet.2021.130342	journal	October 2021
The effect of the loss of superhydrophobic surface properties on biofouling and flow around shipbuilding's steel plates Ivanovich, Ukolov Aleksei; Nickolayevna, Popova Tatiana; Viktorovich, Kulish Andrey Ocean Engineering, Vol. 214 https://doi.org/10.1016/j.oceaneng.2020.107801	journal	October 2020
Scalable Corrosion-Resistant Coatings for Thermal Applications Khodakarami, Siavash; Zhao, Hanyang; Rabbi, Kazi Fazle ACS Applied Materials & Interfaces, Vol. 13, Issue 3 https://doi.org/10.1021/acsami.0c19683	journal	January 2021
Methyltrimethoxysilane as a multipurpose chemical for durable superhydrophobic cotton fabric Ou, Junfei; Wang, Fajun; Li, Wen Progress in Organic Coatings, Vol. 146 https://doi.org/10.1016/j.porgcoat.2020.105700	journal	September 2020
Bioinspired nonwetting surfaces for corrosion inhibition over a range of temperature and corrosivity Mousavi, S. M. Ali; Pitchumani, Ranga Journal of Colloid and Interface Science, Vol. 607 https://doi.org/10.1016/j.jcis.2021.08.064	journal	February 2022
Fractal Model for Wettability of Rough Surfaces Jain, R.; Pitchumani, R. Langmuir, Vol. 33, Issue 28 https://doi.org/10.1021/acs.langmuir.7b01524	journal	July 2017
Designing Liquid‐Infused Surfaces for Medical Applications: A Review Howell, Caitlin; Grinthal, Alison; Sunny, Steffi Advanced Materials, Vol. 30, Issue 50 https://doi.org/10.1002/adma.201802724	journal	August 2018
Life and death of liquid-infused surfaces: a review on the choice, analysis and fate of the infused liquid layer Peppou-Chapman, Sam; Hong, Jun Ki; Waterhouse, Anna Chemical Society Reviews, Vol. 49, Issue 11 https://doi.org/10.1039/d0cs00036a	journal	January 2020
Fabrication of super slippery sheet-layered and porous anodic aluminium oxide surfaces and its anticorrosion property Song, Tingting; Liu, Qi; Liu, Jingyuan Applied Surface Science, Vol. 355 https://doi.org/10.1016/j.apsusc.2015.07.140	journal	November 2015
Fabrication of superhydrophobic coatings for corrosion protection by electrodeposition: A comprehensive review Liu, Jianguo; Fang, Xiuting; Zhu, Chengyuan Colloids and Surfaces A: Physicochemical and Engineering Aspects, Vol. 607 https://doi.org/10.1016/j.colsurfa.2020.125498	journal	December 2020
Superhydrophobic Films with Enhanced Corrosion Resistance and Self-Cleaning Performance on an Al Alloy He, Zihao; Zeng, Yanwei; Zhou, Miaomiao Langmuir, Vol. 37, Issue 1 https://doi.org/10.1021/acs.langmuir.0c03222	journal	December 2020
Analysis of convection heat transfer on multiscale rough superhydrophobic and liquid infused surfaces Hatte, S.; Pitchumani, R. Chemical Engineering Journal, Vol. 424 https://doi.org/10.1016/j.cej.2021.130256	journal	November 2021
Recent advances in fabricating durable superhydrophobic surfaces: a review in the aspects of structures and materials Quan, Yun-Yun; Chen, Zhong; Lai, Yuekun Materials Chemistry Frontiers, Vol. 5, Issue 4 https://doi.org/10.1039/d0qm00485e	journal	January 2021
Anti-fingerprint properties of engineering surfaces: a review Belhadjamor, M.; El Mansori, M.; Belghith, S. Surface Engineering, Vol. 34, Issue 2 https://doi.org/10.1080/02670844.2016.1258449	journal	December 2016
Temperature-dependent dynamic fouling on superhydrophobic and slippery nonwetting copper surfaces Mousavi, S. M. A.; Pitchumani, R. Chemical Engineering Journal, Vol. 431 https://doi.org/10.1016/j.cej.2021.133960	journal	March 2022
Research Progress on Corrosion Resistance of Magnesium Alloys with Bio-inspired Water-repellent Properties: A Review Xu, Jinkai; Cai, Qianqian; Lian, Zhongxu Journal of Bionic Engineering, Vol. 18, Issue 4 https://doi.org/10.1007/s42235-021-0064-5	journal	July 2021
Antiscaling Magnetic Slippery Surfaces Masoudi, Ali; Irajizad, Peyman; Farokhnia, Nazanin ACS Applied Materials & Interfaces, Vol. 9, Issue 24 https://doi.org/10.1021/acsami.7b05564	journal	June 2017
Shear-Driven Failure of Liquid-Infused Surfaces Wexler, Jason S.; Jacobi, Ian; Stone, Howard A. Physical Review Letters, Vol. 114, Issue 16 https://doi.org/10.1103/physrevlett.114.168301	journal	April 2015
Recent developments in air-trapped superhydrophobic and liquid-infused slippery surfaces for anti-icing application Latthe, Sanjay S.; Sutar, Rajaram S.; Bhosale, Appasaheb K. Progress in Organic Coatings, Vol. 137 https://doi.org/10.1016/j.porgcoat.2019.105373	journal	December 2019
Review of Non-Fluorinated Durable Water Repellent and Stain-Resistant Materials and Their Future development Guo, Wenzhuo; Li, Zhiyun; Ma, Zixi Journal of Physics: Conference Series, Vol. 1904, Issue 1 https://doi.org/10.1088/1742-6596/1904/1/012010	journal	May 2021

Similar Records

Temperature-dependent dynamic fouling on superhydrophobic and slippery nonwetting copper surfaces

Journal Article · Sat Dec 18 00:00:00 UTC 2021 · Chemical Engineering Journal · OSTI ID:1960211

Novel solid-infused durable nonwetting surfaces for sustained condensation heat transfer enhancement

Journal Article · Thu Oct 13 00:00:00 UTC 2022 · Applied Thermal Engineering · OSTI ID:2418158

Mineral scaling on brass and aluminum surfaces with a range of wettability

Journal Article · Fri Sep 30 00:00:00 UTC 2022 · Surfaces and Interfaces · OSTI ID:1960215

Related Subjects

Copper
Electrochemistry
Fluid dynamics
Functionalization
Oxidation

Long-Term Static and Dynamic Corrosion Stability of Nonwetting Surfaces

Citation Formats

References (41)

Linked Research (1)

Similar Records

Related Subjects