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Title: Methods and apparatus for additive manufacturing utilizing multifunctional composite materials, and articles made therefrom

Patent ·
OSTI ID:1892502

A method of depositing a multiphase material. The method includes providing a Continuous Multifunctional Composite (CMC) phase containing at least one continuous element in a polymeric matrix, passing the CMC phase through a feeding system containing a cutting system, producing a predetermined length of the CMC phase, providing a flow a molten polymer such that the molten polymer and the CMC phase are merged into a continuous co-extrusion nozzle so as to produce a co-extruded multiphase material, and depositing the co-extruded multiphase material onto a surface. An apparatus for depositing a multiphase material. The apparatus contains a co-extrusion nozzle, a means to introduce a CMC phase and a molten polymer into the co-extrusion nozzle, such that the molten polymer and the CMC phase are co-extruded and deposited on a surface. An article containing a CMC phase containing continuous elements embedded in a polymer resin forming a multiphase structure.

Research Organization:
Purdue Univ., West Lafayette, IN (United States)
Sponsoring Organization:
USDOE
DOE Contract Number:
EE0006926
Assignee:
Purdue Research Foundation (West Lafayette, IN)
Patent Number(s):
11,214,006
Application Number:
16/384,235
OSTI ID:
1892502
Resource Relation:
Patent File Date: 04/15/2019
Country of Publication:
United States
Language:
English

References (14)

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Methods and Apparatus for Embedding Heating Circuits into Articles Made by Additive Manufacturing and Articles Made Therefrom patent-application October 2018
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Cutting Mechanism for Carbon Nanotube Yarns, Tapes, Sheets and Polymer Composites Thereof patent-application May 2017
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3D Printer Integrated Filament Cutter patent-application March 2018
Consumable Feedstock for 3D Printing and Method of Use patent-application September 2018
Apparatus for Fiber Reinforced Additive Manufacturing patent-application November 2017
Lignin-Based Polymers with Enhanced Melt Extrusion Ability patent-application July 2019
Methods, Apparatuses, and Systems for Additive Manufacturing with Preheat patent-application May 2020
Methods for Fiber Reinforced Additive Manufacturing patent-application December 2016