Hierarchical porous metals with deterministic 3D morphology and shape via de-alloying of 3D printed alloys

Qi, Zhen; Biener, Juergen; Chen, Wen; Duoss, Eric B.; Spadaccini, Christopher M.; Worsley, Marcus A.; Ye, Jianchao; Zhu, Cheng

Hierarchical porous metals with deterministic 3D morphology and shape via de-alloying of 3D printed alloys

Patent · 15 November 2021

OSTI ID:1860064

Qi, Zhen; Biener, Juergen; Chen, Wen; Duoss, Eric B.; Spadaccini, Christopher M.; Worsley, Marcus A.; Ye, Jianchao; Zhu, Cheng

The present disclosure relates to a method for forming a three dimensional, hierarchical, porous metal structure with deterministically controlled 3D multiscale pore architectures. The method may involve providing a feedstock able to be applied in an additive manufacturing process, and using an additive manufacturing process to produce a three dimensional (3D) structure using the feedstock. The method may involve further processing the 3D structure through at least a de-alloying operation to form a metallic 3D structure having an engineered, digitally controlled macropore morphology with integrated nanoporosity.

Research Organization:: Lawrence Livermore National Laboratory (LLNL), Livermore, CA (United States)

Sponsoring Organization:: USDOE

DOE Contract Number:: AC52-07NA27344

Assignee:: Lawrence Livermore National Security, LLC (Livermore, CA)

Patent Number(s):: 11,173,545

Application Number:: 15/790,810

OSTI ID:: 1860064

Country of Publication:: United States

Language:: English

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Nanoporous bimetallic Pt–Au alloy nanocomposites with superior catalytic activity towards electro-oxidation of methanol and formic acid Zhang, Zhonghua; Wang, Yan; Wang, Xiaoguang Nanoscale, Vol. 3, Issue 4 https://doi.org/10.1039/c0nr00830c	journal	January 2011
Hierarchical nanoporous metals as a path toward the ultimate three-dimensional functionality Fujita, Takeshi Science and Technology of Advanced Materials, Vol. 18, Issue 1 https://doi.org/10.1080/14686996.2017.1377047	journal	October 2017

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