Direct observations and characterization of crack closure during microstructurally small fatigue crack growth via in-situ high-energy X-ray characterization

Ravi, Priya; Naragani, Diwakar; Kenesei, Peter; Park, Jun-Sang; Sangid, Michael D.

doi:10.1016/j.actamat.2020.116564

Title: Direct observations and characterization of crack closure during microstructurally small fatigue crack growth via in-situ high-energy X-ray characterization

Abstract

This study provides direct observation of the crack closure mechanism of a naturally occurring, tortuous, 3D microstructurally small fatigue crack (SFC) in additively manufactured Inconel 718. In-situ non-destructive characterization is performed using high-energy X-ray diffraction techniques to capture the evolution of the 3D microstructure and micromechanical response in the vicinity of the crack front. Based on the stress state of twelve grains analyzed at the crack tip, the crack closure events of the SFC front was found to be spatially heterogeneous with respect to loading progression governed by the local stress state of the grains (specifically the stress reversal from compression to tension). From this analysis, three grains that displayed different degrees of crack closure were further investigated, based on the orientation of the crack relative to the grains and the associated modality of crack growth. The stress normal to the crack plane and the associated degree of Mode I crack behavior were correlated with events of the crack opening earlier during the loading cycle. This was further corroborated by diffraction spot spreading analysis that quantified the crystallographic lattice distortion caused by the opening crack. Additionally, the detailed characterization of the opening behavior of the grains located at the crackmore »« less

Authors:

^[1]; Naragani, Diwakar ^[1]; Kenesei, Peter ^[2];

^[2];

^[1]

Purdue Univ., West Lafayette, IN (United States)
Argonne National Lab. (ANL), Lemont, IL (United States). Advanced Photon Source (APS)

Publication Date:: 2021-12-16

Research Org.:: Argonne National Lab. (ANL), Argonne, IL (United States)

Sponsoring Org.:: USDOD Defense Advanced Research Projects Agency (DARPA); USDOE Office of Science (SC), Basic Energy Sciences (BES)

OSTI Identifier:: 1777368

Grant/Contract Number:: AC02-06CH11357; N66001-14-1-4041

Resource Type:: Journal Article: Accepted Manuscript

Journal Name:: Acta Materialia

Additional Journal Information:: Journal Volume: 205; Journal ID: ISSN 1359-6454

Publisher:: Elsevier

Country of Publication:: United States

Language:: English

Subject:: 36 MATERIALS SCIENCE; High energy X-ray diffraction microscopy (HEDM); Selective laser melting (SLM); Mixed mode crack growth; Micro computed tomography

Citation Formats


                    Ravi, Priya, Naragani, Diwakar, Kenesei, Peter, Park, Jun-Sang, and Sangid, Michael D. Direct observations and characterization of crack closure during microstructurally small fatigue crack growth via in-situ high-energy X-ray characterization.  United States: N. p., 2021. 
        Web.  doi:10.1016/j.actamat.2020.116564.

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                    Ravi, Priya, Naragani, Diwakar, Kenesei, Peter, Park, Jun-Sang, & Sangid, Michael D. Direct observations and characterization of crack closure during microstructurally small fatigue crack growth via in-situ high-energy X-ray characterization.  United States.  https://doi.org/10.1016/j.actamat.2020.116564

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                    Ravi, Priya, Naragani, Diwakar, Kenesei, Peter, Park, Jun-Sang, and Sangid, Michael D. 2021.  
        "Direct observations and characterization of crack closure during microstructurally small fatigue crack growth via in-situ high-energy X-ray characterization".  United States.  https://doi.org/10.1016/j.actamat.2020.116564.

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@article{osti_1777368,

  title        = {Direct observations and characterization of crack closure during microstructurally small fatigue crack growth via in-situ high-energy X-ray characterization},

  author       = {Ravi, Priya and Naragani, Diwakar and Kenesei, Peter and Park, Jun-Sang and Sangid, Michael D.},

  abstractNote = {This study provides direct observation of the crack closure mechanism of a naturally occurring, tortuous, 3D microstructurally small fatigue crack (SFC) in additively manufactured Inconel 718. In-situ non-destructive characterization is performed using high-energy X-ray diffraction techniques to capture the evolution of the 3D microstructure and micromechanical response in the vicinity of the crack front. Based on the stress state of twelve grains analyzed at the crack tip, the crack closure events of the SFC front was found to be spatially heterogeneous with respect to loading progression governed by the local stress state of the grains (specifically the stress reversal from compression to tension). From this analysis, three grains that displayed different degrees of crack closure were further investigated, based on the orientation of the crack relative to the grains and the associated modality of crack growth. The stress normal to the crack plane and the associated degree of Mode I crack behavior were correlated with events of the crack opening earlier during the loading cycle. This was further corroborated by diffraction spot spreading analysis that quantified the crystallographic lattice distortion caused by the opening crack. Additionally, the detailed characterization of the opening behavior of the grains located at the crack tip and their associated states of stress elucidates the mechanism governing crack closure and will inform future modeling efforts of this phenomenon.},

  doi          = {10.1016/j.actamat.2020.116564},

  url          = {https://www.osti.gov/biblio/1777368},
  journal      = {Acta Materialia},

  issn         = {1359-6454},

  number       = ,

  volume       = 205,

  place        = {United States},

  year         = {2021},

  month        = {12}

}

Copy to clipboard

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Title: Direct observations and characterization of crack closure during microstructurally small fatigue crack growth via in-situ high-energy X-ray characterization

Abstract

Citation Formats

Initiation of fatigue cracks in commercial aluminium alloys and the subsequent propagation of very short cracks journal, June 1975

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Plasticity effects in crack propagation journal, February 1973

The stress intensity of mixed mode cracks determined by digital image correlation journal, August 2008

A Critical Plane Approach to Multiaxial Fatigue Damage Including Out-Of-Phase Loading journal, March 1988

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Mean Stress Effects in Biaxial Fatigue of Inconel 718 journal, July 1984

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Fatigue crack growth and damage tolerance: FATIGUE CRACK GROWTH AND DAMAGE TOLERANCE journal, February 2014

NIH Image to ImageJ: 25 years of image analysis journal, June 2012

A quantitative three-dimensional in situ study of a short fatigue crack in a magnesium alloy journal, September 2014

Three-dimensional in situ observations of short fatigue crack growth in magnesium journal, October 2011

Fatigue Crack Growth Under Mixed mode Loading journal, January 1981

The imaging of failure in structural materials by synchrotron radiation X-ray microtomography journal, September 2017

Quantifying microscale drivers for fatigue failure via coupled synchrotron X-ray characterization and simulations journal, June 2020

SHORT FATIGUE CRACK PATH DETERMINANTS IN POLYCRYSTALLINE Ni-BASE SUPERALLOYS journal, January 1994

ModLayer: A MATLAB GUI Drawing Segmentation Tool for Visualizing and Classifying 3D Data journal, November 2019

The role of defects and critical pore size analysis in the fatigue response of additively manufactured IN718 via crystal plasticity journal, July 2018

Modelling of small fatigue crack growth interacting with grain boundary journal, January 1986

Strain tensor development in a single grain in the bulk of a polycrystal under loading journal, April 2002

Understanding fatigue crack growth in aluminum alloys by in situ X-ray synchrotron tomography journal, December 2013

Crack-Propagation Rate in 7075-T6 Plates Under Cyclic Tensile and Transverse Shear Loadings journal, December 1969

The role of slip transfer at grain boundaries in the propagation of microstructurally short fatigue cracks in Ni-based superalloys journal, March 2019

Non-Destructive Characterization of Engineering Materials Using High-Energy X-rays at the Advanced Photon Source journal, May 2017

Far-field high-energy diffraction microscopy: a tool for intergranular orientation and strain analysis journal, July 2011

Determining grain resolved stresses in polycrystalline materials using three-dimensional X-ray diffraction journal, April 2010

A fast methodology to determine the characteristics of thousands of grains using three-dimensional X-ray diffraction. I. Overlapping diffraction peaks and parameters of the experimental setup journal, July 2012

High resolution analysis of opening and sliding in fatigue crack growth journal, April 2012

Connecting heterogeneous single slip to diffraction peak evolution in high-energy monochromatic X-ray experiments journal, May 2014

Measuring fatigue crack deflections via cracking of constituent particles in AA7050 via in situ x-ray synchrotron-based micro-tomography journal, November 2018

Using machine learning and a data-driven approach to identify the small fatigue crack driving force in polycrystalline materials journal, July 2018

Measuring the stress field around an evolving crack in tensile deformed Mg AZ31 using three-dimensional X-ray diffraction journal, May 2012

Fatigue crack closure under cyclic tension journal, July 1970

X-ray characterization of the micromechanical response ahead of a propagating small fatigue crack in a Ni-based superalloy journal, October 2019

Dislocation interactions with grain boundaries journal, August 2014

A Critical Analysis of Crack Propagation Laws journal, December 1963

Numerical modelling of combined roughness and plasticity induced crack closure effects in fatigue journal, October 2000

New opportunities for quantitative tracking of polycrystal responses in three dimensions journal, August 2015

Mitigation of anisotropic fatigue in nickel alloy 718 manufactured via selective laser melting journal, November 2019

Crack closure and stress intensity factor measurements in nodular graphite cast iron using three-dimensional correlation of laboratory X-ray microtomography images journal, August 2009

Fatigue crack propagation from a crack inclined to the cyclic tensile axis journal, October 1974

Initiation of fatigue cracks in commercial aluminium alloys and the subsequent propagation of very short cracks
journal, June 1975

A rotational and axial motion system load frame insert for in situ high energy x-ray studies
journal, September 2015

High Energy X-ray Micro-tomography for the characterization of thermally fatigued GlidCop specimen
journal, March 2013

Plasticity effects in crack propagation
journal, February 1973

The stress intensity of mixed mode cracks determined by digital image correlation
journal, August 2008

A Critical Plane Approach to Multiaxial Fatigue Damage Including Out-Of-Phase Loading
journal, March 1988

A fast methodology to determine the characteristics of thousands of grains using three-dimensional X-ray diffraction. II. Volume, centre-of-mass position, crystallographic orientation and strain state of grains
journal, July 2012

Mean Stress Effects in Biaxial Fatigue of Inconel 718
journal, July 1984

Identifying strain localization and dislocation processes in fatigued Inconel 718 manufactured from selective laser melting
journal, May 2018

Quantitative analysis of microstructural effects on fatigue crack growth in widmanstätten Ti-6A1-4V and Ti-8Al-1Mo-1V
journal, January 1979

Procedure for accurate calculation of the J ‐integral from digital volume correlation displacement data
journal, April 2020

Assessment of the fatigue crack closure phenomenon in damage-tolerant aluminium alloy by in-situ high-resolution synchrotron X-ray microtomography
journal, July 2003

Predicting the 3D fatigue crack growth rate of small cracks using multimodal data via Bayesian networks: In-situ experiments and crystal plasticity simulations
journal, June 2018

Fatigue crack closure: A myth or a misconception?
journal, July 2019

Fatigue damage in aircraft structures, not wanted, but tolerated?
journal, June 2009

Insights on slip transmission at grain boundaries from atomistic simulations
journal, August 2014

Analyzing the orientation dependence of stresses in polycrystals using vertices of the single crystal yield surface and crystallographic fibers of orientation space
journal, January 2010

On the Use of Laguerre Tessellations for Representations of 3D Grain Structures
journal, November 2010

Fatigue crack propagation: In situ visualization using X-ray microtomography and 3D simulation using the extended finite element method
journal, February 2006

Mixed-mode fatigue crack growth behaviour in aluminium alloy
journal, May 2006

Investigation of fatigue crack initiation from a non-metallic inclusion via high energy x-ray diffraction microscopy
journal, September 2017

A 3D measurement procedure for internal local crack driving forces via synchrotron X-ray microtomography
journal, March 2004

DREAM.3D: A Digital Representation Environment for the Analysis of Microstructure in 3D
journal, April 2014

On fatigue crack propagation in F.C.C. metals
journal, July 1963

In situ synchrotron X-ray imaging of high-cycle fatigue crack propagation in single-crystal nickel-base alloys
journal, August 2011

Three-dimensional fatigue crack growth behavior in an aluminum alloy investigated with in situ high-resolution synchrotron X-ray microtomography
journal, June 2009

Fatigue crack growth and damage tolerance: FATIGUE CRACK GROWTH AND DAMAGE TOLERANCE
journal, February 2014

NIH Image to ImageJ: 25 years of image analysis
journal, June 2012

A quantitative three-dimensional in situ study of a short fatigue crack in a magnesium alloy
journal, September 2014

Three-dimensional in situ observations of short fatigue crack growth in magnesium
journal, October 2011

Fatigue Crack Growth Under Mixed mode Loading
journal, January 1981

The imaging of failure in structural materials by synchrotron radiation X-ray microtomography
journal, September 2017

Quantifying microscale drivers for fatigue failure via coupled synchrotron X-ray characterization and simulations
journal, June 2020

SHORT FATIGUE CRACK PATH DETERMINANTS IN POLYCRYSTALLINE Ni-BASE SUPERALLOYS
journal, January 1994

ModLayer: A MATLAB GUI Drawing Segmentation Tool for Visualizing and Classifying 3D Data
journal, November 2019

The role of defects and critical pore size analysis in the fatigue response of additively manufactured IN718 via crystal plasticity
journal, July 2018

Modelling of small fatigue crack growth interacting with grain boundary
journal, January 1986

Strain tensor development in a single grain in the bulk of a polycrystal under loading
journal, April 2002

Understanding fatigue crack growth in aluminum alloys by in situ X-ray synchrotron tomography
journal, December 2013

Crack-Propagation Rate in 7075-T6 Plates Under Cyclic Tensile and Transverse Shear Loadings
journal, December 1969

The role of slip transfer at grain boundaries in the propagation of microstructurally short fatigue cracks in Ni-based superalloys
journal, March 2019

Non-Destructive Characterization of Engineering Materials Using High-Energy X-rays at the Advanced Photon Source
journal, May 2017

Far-field high-energy diffraction microscopy: a tool for intergranular orientation and strain analysis
journal, July 2011

Determining grain resolved stresses in polycrystalline materials using three-dimensional X-ray diffraction
journal, April 2010

A fast methodology to determine the characteristics of thousands of grains using three-dimensional X-ray diffraction. I. Overlapping diffraction peaks and parameters of the experimental setup
journal, July 2012

High resolution analysis of opening and sliding in fatigue crack growth
journal, April 2012

Connecting heterogeneous single slip to diffraction peak evolution in high-energy monochromatic X-ray experiments
journal, May 2014

Measuring fatigue crack deflections via cracking of constituent particles in AA7050 via in situ x-ray synchrotron-based micro-tomography
journal, November 2018

Using machine learning and a data-driven approach to identify the small fatigue crack driving force in polycrystalline materials
journal, July 2018

Measuring the stress field around an evolving crack in tensile deformed Mg AZ31 using three-dimensional X-ray diffraction
journal, May 2012

Fatigue crack closure under cyclic tension
journal, July 1970

X-ray characterization of the micromechanical response ahead of a propagating small fatigue crack in a Ni-based superalloy
journal, October 2019

Dislocation interactions with grain boundaries
journal, August 2014

A Critical Analysis of Crack Propagation Laws
journal, December 1963

Numerical modelling of combined roughness and plasticity induced crack closure effects in fatigue
journal, October 2000

New opportunities for quantitative tracking of polycrystal responses in three dimensions
journal, August 2015

Mitigation of anisotropic fatigue in nickel alloy 718 manufactured via selective laser melting
journal, November 2019

Crack closure and stress intensity factor measurements in nodular graphite cast iron using three-dimensional correlation of laboratory X-ray microtomography images
journal, August 2009

Fatigue crack propagation from a crack inclined to the cyclic tensile axis
journal, October 1974