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Title: Fabrication of stable electrode/diffusion barrier layers for thermoelectric filled skutterudite devices

Patent ·
OSTI ID:1771566

Disclosed are methods for the manufacture of n-type and p-type filled skutterudite thermoelectric legs of an electrical contact. A first material of CoSi2 and a dopant are ball-milled to form a first powder which is thermo-mechanically processed with a second powder of n-type skutterudite to form a n-type skutterudite layer disposed between a first layer and a third layer of the doped-CoSi2. In addition, a plurality of components such as iron, and nickel, and at least one of cobalt or chromium are ball-milled form a first powder that is thermo-mechanically processed with a p-type skutterudite layer to form a p-type skutterudite layer “second layer” disposed between a first and a third layer of the first powder. The specific contact resistance between the first layer and the skutterudite layer for both the n-type and the p-type skutterudites subsequent to hot-pressing is less than about 10.0 μΩ·cm2.

Research Organization:
Univ. of Houston, TX (United States); Massachusetts Inst. of Technology (MIT), Cambridge, MA (United States)
Sponsoring Organization:
USDOE
DOE Contract Number:
EE0005806
Assignee:
University of Houston System (Houston, TX); Massachusetts Institute of Technology (Cambridge, MA)
Patent Number(s):
10,818,832
Application Number:
15/627,593
OSTI ID:
1771566
Resource Relation:
Patent File Date: 06/20/2017
Country of Publication:
United States
Language:
English

References (9)

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Thermoelectric conversion element and thermoelectric conversion module patent-application January 2012
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Ceramic Sheet, Method for Producing the Same, and Method for Producing Crystallographically-Oriented Ceramic patent-application October 2008
Improvements in Thermal Stability of Cobalt-Silicide Films by Adding Nickel journal January 2008
Niobium oxide-based thermoelectric composites patent-application May 2013
Skutterudite Unicouple Characterization for Energy Harvesting Applications journal September 2012
Thermoelectric materials with filled skutterudite structure for thermoelectric devices patent May 2000