Microwave sintering of complex shapes: From multiphysics simulation to improvements of process scalability

Manière, Charles; Chan, Shirley; Olevsky, Eugene A.

doi:10.1111/jace.15892

Title: Microwave sintering of complex shapes: From multiphysics simulation to improvements of process scalability

Journal Article · Sat Jun 23 00:00:00 EDT 2018 · Journal of the American Ceramic Society

DOI:https://doi.org/10.1111/jace.15892· OSTI ID:1611088

^[1]; Chan, Shirley ^[1]; Olevsky, Eugene A. ^[2]

San Diego State Univ., CA (United States)
San Diego State Univ., CA (United States) ; Univ. of California, San Diego, CA (United States)

Abstract The microwave sintering homogeneity of large and complex shape specimens is analyzed. A new approach enabling the fabrication of complex shapes ceramics via 3D printing and microwave sintering is presented. The use of a dental microwave cavity is shown to enable a substantial level of densification of complex shape components while restricting the grain growth. The homogeneity of the processed samples during microwave sintering is studied by an electromagnetic‐thermal‐mechanical simulation. The realistic densification behavior, that phenomenologically takes into account the microwave effect, is included in the modeling framework. The simulation indicates the sharp correlation between the microwave field distribution in the cavity, the temperature profile, and the specimen's shape distortion.

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Research Organization:: San Diego State Univ., CA (United States)

Sponsoring Organization:: USDOE Office of Science (SC)

Grant/Contract Number:: SC0008581; DE‐SC0008581

OSTI ID:: 1611088

Alternate ID(s):: OSTI ID: 1459041

Journal Information:: Journal of the American Ceramic Society, Vol. 102, Issue 2; ISSN 0002-7820

Publisher:: American Ceramic SocietyCopyright Statement

Country of Publication:: United States

Language:: English

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Cited by: 13 works

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Microwave processing and characterization of nickel powder based metal matrix composite castings Singh, Satnam; Gupta, Dheeraj; Jain, Vivek Materials Research Express, Vol. 6, Issue 8 https://doi.org/10.1088/2053-1591/ab2138	journal	May 2019
Microwave Sintering of Alumina at 915 MHz: Modeling, Process Control, and Microstructure Distribution Marinel, Sylvain; Manière, Charles; Bilot, Anthony Materials, Vol. 12, Issue 16 https://doi.org/10.3390/ma12162544	journal	August 2019

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