Recycling of Dilute Deacetylation Black Liquor to Enable Efficient Recovery and Reuse of Spent Chemicals and Biomass Pretreatment Waste
- National Renewable Energy Laboratory (NREL), Golden, CO (United States)
Previous publications showed deacetylation/dilute alkaline pretreatment followed by mechanical refining (DMR) is an effective process for overcoming biomass recalcitrance. To successfully commercialize alkaline-based pretreatments, we pioneered a new process modification and strategy to recycle and reuse the weak black liquor (WBL) to reduce water, chemical, and energy usage while increasing the solids, sodium, acetate, sugars, and lignin contents in the weak black liquor. Our results suggest that the accumulation of both chemicals and organic matter did not reduce acetyl and lignin removal in alkaline pretreatment, resulting in comparable sugar yields in enzymatic hydrolysis. Sodium and potassium were found to be the two most important inorganic substances in the recycled weak black liquor. Moreover, the accumulated sodium and phenolic compounds did not inhibit the downstream fermentation and ethanol fermentation processes. Finally, techno-economic analysis (TEA) showed the recycling of weak black liquor could decrease the minimum ethanol selling price (MESP) by approximately 5 to 15 cents per gallon of ethanol when compared to a conventional non-recycling process. solids, sodium, acetate, sugars, and lignin contents in the weak black liquor. Our results suggest that the accumulation of both chemicals and organic matter did not reduce acetyl and lignin removal in alkaline pretreatment, resulting in comparable sugar yields in enzymatic hydrolysis. Sodium and potassium were found to be the two most important inorganic substances in the recycled weak black liquor. Moreover, the accumulated sodium and phenolic compounds did not inhibit the downstream fermentation and ethanol fermentation processes. Finally, techno-economic analysis (TEA) showed the recycling of weak black liquor could decrease the minimum ethanol selling price (MESP) by approximately 5 to 15 cents per gallon of ethanol when compared to a conventional non-recycling process.
- Research Organization:
- National Renewable Energy Lab. (NREL), Golden, CO (United States)
- Sponsoring Organization:
- USDOE Office of Energy Efficiency and Renewable Energy (EERE), Sustainable Transportation Office. Bioenergy Technologies Office
- DOE Contract Number:
- AC36-08GO28308
- OSTI ID:
- 1559430
- Report Number(s):
- NREL/PR-5100-74639
- Resource Relation:
- Journal Volume: 6; Conference: Presented at the Conversion-Ready Feedstocks: Research Webinar 2, 20 June 2019, Washington, D.C.
- Country of Publication:
- United States
- Language:
- English
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