skip to main content
OSTI.GOV title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Energetics of native defects, solute partitioning, and interfacial energy of Q precipitate in Al-Cu-Mg-Si alloys

Journal Article · · Acta Materialia
 [1];  [2];  [1]; ORCiD logo [1];  [3];  [1];  [1]
  1. Northwestern University, Evanston, IL (United States)
  2. Northwestern University, Evanston, IL (United States); General Motors, Warren Technical Center, Warren, MI (United States)
  3. General Motors, Warren Technical Center, Warren, MI (United States)

The compound Al3Cu2Mg9Si7, is known as the Q-phase and forms as a thermodynamically stable precipitate during aging in the quaternary Al-Cu-Mg-Si system. We perform atomic-scale density functional theory (DFT) calculations of defect properties, solute partitioning, and interfacial stability of the Al3Cu2Mg9Si7 (Q) precipitate. We find: (i) simple native point defect (i.e., vacancies and anti-sites) thermodynamics can partially explain the experimentally observed off-stoichiometry, such as the observed variation of compositions, Al3+δCu2Mg9-δSi7 (Mg-deficient and Al-rich) in experiment. (ii) Calculated solute-partitioning energies of common solutes allow us to define general rules for site-preference in the Q-phase in terms of electronic structure and atomic radius. To validate our DFT predictions, we perform atom-probe tomography (APT) experiments for six-different elements (Zn, Ni, Mn, Ti, V, and Zr). The results show that the partitioning behavior of solutes Ni, Zn, and Mn are consistent with DFT predictions, but the transition elements (Ti, V, and Zr), which are anomalously slow diffusers in Al, partition to the Q-phase in constrast to DFT partitioning energies. (iii) For the low energy interface ($$11\bar{2}$$)Q//(510)Al observed in needle shaped Q-precipitate, we survey various terminations and orientations and derive a low-energy interfacial structure. Here we find this low-energy interfacial model has Cu atoms nearest to the interface, which is in agreement with previous literature on Cu interfacial segregation at the Q'//α-Al interface. The computed interfacial energy (0.52 J/m2) and the corresponding structure will be useful input to future multi-scale modeling of microstructural evolution.

Research Organization:
General Motors LLC, Detroit, MI (United States); Northwestern Univ., Evanston, IL (United States)
Sponsoring Organization:
USDOE Office of Energy Efficiency and Renewable Energy (EERE); Beijing International Aeronautical Materials Corp. (BIAM); National Institute of Science and Technology (NIST); USDOE Office of Science (SC); National Science Foundation (NSF); US Department of the Navy, Office of Naval Research (ONR)
Grant/Contract Number:
EE0006082; AC02-05CH11231; 70NANB14H012; DMR 0420532; N00014-0400798; N00014-0610539
OSTI ID:
1537911
Alternate ID(s):
OSTI ID: 1548235
Journal Information:
Acta Materialia, Vol. 154, Issue C; ISSN 1359-6454
Publisher:
ElsevierCopyright Statement
Country of Publication:
United States
Language:
English
Citation Metrics:
Cited by: 9 works
Citation information provided by
Web of Science

References (68)

First-principles study of crystal structure and stability of Al?Mg?Si?(Cu) precipitates journal August 2004
Generalized Gradient Approximation Made Simple journal October 1996
Thermodynamic modeling of the quaternary Al-Cu-Mg-Si system journal June 2017
First-principles phase stability, magnetic properties and solubility in aluminum–rare-earth (Al–RE) alloys and compounds journal May 2011
The Influence of Tungsten on the Chemical Composition of a Temporally Evolving Nanostructure of a Model Ni-Al-Cr Superalloy journal June 2004
Lattice parameter and hardness variations resulting from precipitation and misfit accommodation in a particle-reinforced AlSiCuMg alloy journal May 1993
Virtual aluminum castings: An industrial application of ICME journal November 2006
First-principles study of crystal structure and stability of T1 precipitates in Al-Li-Cu alloys journal February 2018
Transmission electron microscopy study of a precipitate which forms in the Al-Mg-Si system journal August 1996
Contribution of first-principles energetics to Al–Mg thermodynamic modeling journal December 2005
Energetics of antiphase boundaries in γ′ Co3(Al,W)-based superalloys journal January 2016
Assessment of the aluminum-rich corner of the Al–Cu–Mg–(Ag) phase diagram journal June 2008
Composition of β″ precipitates in Al–Mg–Si alloys by atom probe tomography and first principles calculations journal December 2009
Simultaneous Segregation at Coherent and Semicoherent Heterophase Interfaces journal August 2010
Solute–vacancy binding of the rare earths in magnesium from first principles journal August 2012
From ultrasoft pseudopotentials to the projector augmented-wave method journal January 1999
First-principles growth kinetics and morphological evolution of Cu nanoscale particles in Al journal May 2005
First-principles theory of 250 000-atom coherent alloy microstructure journal May 2000
Thermodynamic modeling of the Cu–Si system journal September 2008
Cu-segregation at the Q′/α-Al interface in Al–Mg–Si–Cu alloy journal December 2002
Dispersion strengthened AlFeVSi alloys journal June 1986
Precipitation in aluminum alloys AA6111 and AA6016 journal August 1999
First-principles aluminum database: Energetics of binary Al alloys and compounds journal April 2006
Diffusion of zirconium in aluminum journal January 1973
Local Electrode Atom Probes journal January 2000
Nuclear-Magnetic-Resonance Study of Self-Diffusion in Aluminium journal January 1987
Solidifying incongruently melting intermetallic phases as bulk single phases using the example of Al2Cu and Q-phase in the Al–Mg–Cu–Si system journal February 2012
First-principles density functional calculations for Mg alloys: A tool to aid in alloy development journal October 2010
Combined ab initio, experimental, and CALPHAD approach for an improved thermodynamic evaluation of the Mg–Si system journal June 2012
Entropically Favored Ordering: The Metallurgy of Al 2 Cu Revisited journal June 2001
Quaternary Al-Cu-Mg-Si Q Phase: Sample Preparation, Heat Capacity Measurement and First-Principles Calculations journal November 2015
Thermodynamic assessment of the Al–Cu–Zn system, part I: Cu–Zn binary system journal December 2015
A thermodynamic assessment of the CuMgNi ternary system journal March 2002
Coherent phase stability in Al-Zn and Al-Cu fcc alloys: The role of the instability of fcc Zn journal December 1999
The Open Quantum Materials Database (OQMD): assessing the accuracy of DFT formation energies journal December 2015
Efficiency of ab-initio total energy calculations for metals and semiconductors using a plane-wave basis set journal July 1996
Formation of a modified β′ phase in aluminum alloy 6061 journal December 1984
Analysis of Three-dimensional Atom-probe Data by the Proximity Histogram journal September 2000
Precipitates in Al–Cu alloys revisited: Atom-probe tomographic experiments and first-principles calculations of compositional evolution and interfacial segregation journal September 2011
First-principles study of solute–vacancy binding in magnesium journal January 2010
Observations of precipitation in a particle-reinforced AllCulMg alloy with 20% silicon journal August 1995
Incorporating first-principles energetics in computational thermodynamics approaches journal May 2002
Phase relations and precipitation in Al–Mg–Si alloys with Cu additions journal January 2004
Formation of multiple orientation relationships of Q precipitates in Al–Mg–Si–Cu alloys journal October 2014
The Crystal Structure of Al(x)Cu2Mg(12-x)Si7, (h-AlCuMgSi). journal January 1980
First-principles/Phase-field modeling of θ′ precipitation in Al-Cu alloys journal November 2017
On the many advantages of local-electrode atom probes journal January 1996
Efficient iterative schemes for ab initio total-energy calculations using a plane-wave basis set journal October 1996
Multiscale modeling of θ′ precipitation in Al–Cu binary alloys journal June 2004
Thermodynamic stability of Mg-based ternary long-period stacking ordered structures journal April 2014
Criteria for developing castable, creep-resistant aluminum-based alloys – A review journal March 2006
Equilibrium composition variation of Q-phase precipitates in aluminum alloys journal October 2017
Impurity Diffusion in Aluminum journal April 1970
Determination of diffusion coefficients of Zn, Co and Ni in aluminium by a resistometric method journal November 1978
Materials Design and Discovery with High-Throughput Density Functional Theory: The Open Quantum Materials Database (OQMD) journal September 2013
Comparison of thermodynamic databases for 3xx and 6xxx aluminum alloys journal August 2005
Role of Al2O3 particulate reinforcements on precipitation in 2014 Al-matrix composites journal August 1994
First-principles investigation of the structure and synergistic chemical bonding of Ag and Mg at the Al|Ω interface in a Al–Cu–Mg–Ag alloy journal July 2009
Study of precipitation in Al–Mg–Si Alloys by atom probe tomography II. Influence of Cu additions journal December 2015
First-principles study of the nucleation and stability of ordered precipitates in ternary Al–Sc–Li alloys journal May 2011
Crystal structure and stability of complex precipitate phases in Al–Cu–Mg–(Si) and Al–Zn–Mg alloys journal September 2001
Thermodynamic stability of Mg–Y–Zn long-period stacking ordered structures journal November 2012
Compositional evolution of Q-phase precipitates in an aluminum alloy journal August 2014
Formation of high-strength β precipitates in Mg–RE alloys: The role of the Mg/ β interfacial instability journal January 2015
Physical factors controlling the observed high-strength precipitate morphology in Mg–rare earth alloys journal February 2014
The precipitation of the Q phase in an AA6111 Alloy journal February 2001
Silver segregation to θ′ (Al2Cu)–Al interfaces in Al–Cu–Ag alloys journal October 2012
First-principles determination of crystal structures, phase stability, and reaction thermodynamics in the Li-Mg-Al-H hydrogen storage system journal May 2009