skip to main content
OSTI.GOV title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Nanofiber Fuel Cell MEAs with a PtCo/C Cathode

Journal Article · · Journal of the Electrochemical Society
DOI:https://doi.org/10.1149/2.0151907jes· OSTI ID:1508200

PtCo/C and Pt/C catalyst powders were incorporated into electrospun nanofiber and conventional sprayed cathode membrane-electrode-assemblies (MEAs) at a fixed electrode loading of 0.1 mgPt/cm2. The binder for PtCo/C nanofiber cathodes and Pt/C nanofiber anodes was a mixture of Nafion and poly(acrylic acid) (PAA), whereas the sprayed electrode MEAs utilized a neat Nafion binder. The structure of electrospun fibers was analyzed by scanning transmission electron microscopy (STEM) and energy-dispersive X-ray spectroscopy (EDS), which showed that the fibers were ~30% porous with a uniform distribution of catalyst and binder in the axial and radial fiber directions. The initial performance of nanofiber MEAs at 80°C was 20% better than the sprayed electrode MEA (a maximum power density of 1,045 mW/cm2 vs. 869 mW/cm2). The benefit of the nanofiber electrode morphology was most evident at end-of-test (after a metal dissolution accelerated stress test), where power densities dropped by only 8%, after 30,000 square wave voltage cycles (0.6 V to 0.95 V), as compared to a 35% drop in the maximum power for the sprayed electrode MEA. The use of a recovery protocol improved the initial performance of a nanofiber MEA by ~13%, to 1,070 mW/cm2 at 0.65 V, and increased the power after a metal dissolution stress test by 5–10% (e.g. 840 mW/cm2 at 0.65 V after 30,000 voltage cycles). At rated power, the nanofiber MEA generated more than 1,000 mW/cm2 at 99°C and a pressure of 250 kPaabs. The high performance and durability of PtCo/C nanofiber cathode MEAs is due to the combined effects of a highly active cathode catalyst and the unique nanofiber electrode morphology, where there is a uniform distribution of catalyst and binder (no agglomeration) and short transport pathways across the submicron diameter fibers (which lowers gas transfer resistance and facilitates water removal from the cathode).

Research Organization:
Los Alamos National Laboratory (LANL), Los Alamos, NM (United States); Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States); Vanderbilt Univ., Nashville, TN (United States)
Sponsoring Organization:
USDOE Office of Energy Efficiency and Renewable Energy (EERE), Sustainable Transportation Office. Hydrogen Fuel Cell Technologies Office (HFTO)
Grant/Contract Number:
EE0007653; 89233218CNA000001; AC05-00OR22725
OSTI ID:
1508200
Alternate ID(s):
OSTI ID: 1525856; OSTI ID: 1531230; OSTI ID: 2311794
Report Number(s):
LA-UR-19-21920; /jes/166/7/F3202.atom
Journal Information:
Journal of the Electrochemical Society, Journal Name: Journal of the Electrochemical Society Vol. 166 Journal Issue: 7; ISSN 0013-4651
Publisher:
The Electrochemical SocietyCopyright Statement
Country of Publication:
United States
Language:
English
Citation Metrics:
Cited by: 26 works
Citation information provided by
Web of Science

References (28)

Analysis of electrochemical impedance spectroscopy in proton exchange membrane fuel cells journal January 2005
Measurement of Catalyst Layer Electrolyte Resistance in PEFCs Using Electrochemical Impedance Spectroscopy journal January 2005
Analysis of Reactant Gas Transport in Catalyst Layers; Effect of Pt-loadings conference January 2009
The Priority and Challenge of High-Power Performance of Low-Platinum Proton-Exchange Membrane Fuel Cells journal March 2016
Quantum jumps in the PEMFC science and technology from the 1960s to the year 2000 journal December 2001
Determination of Electrode Sheet Resistance in Cathode Catalyst Layer by AC Impedance conference January 2007
Power Output and Durability of Electrospun Fuel Cell Fiber Cathodes with PVDF and Nafion/PVDF Binders journal January 2016
Analysis of Reactant Gas Transport in a Catalyst Layer conference January 2007
Measurement of Oxygen Transport Resistance in PEM Fuel Cells by Limiting Current Methods journal January 2009
The Impact of Platinum Loading on Oxygen Transport Resistance journal January 2012
Activity benchmarks and requirements for Pt, Pt-alloy, and non-Pt oxygen reduction catalysts for PEMFCs journal March 2005
Electrochemistry and the Future of the Automobile journal June 2010
Catalyst Durability in PEM Fuel Cells with Low Platinum Loading journal January 2012
Analysis of proton exchange membrane fuel cell catalyst layers for reduction of platinum loading at Nissan journal December 2011
Effects of geometric and electronic factors on ORR activity of carbon supported Pt–Co electrocatalysts in PEM fuel cells journal September 2005
The Impact of Platinum Reduction on Oxygen Transport in Proton Exchange Membrane Fuel Cells journal January 2014
Fabrication, In-Situ Performance, and Durability of Nanofiber Fuel Cell Electrodes journal November 2014
PtCo/C cathode catalyst for improved durability in PEMFCs journal June 2005
Effect of different substrates, inks composition and rheology on coating deposition of microporous layer (MPL) for PEM-FCs journal September 2009
Pt-Based Core–Shell Catalyst Architectures for Oxygen Fuel Cell Electrodes journal September 2013
Changes in electronic states of platinum–cobalt alloy catalyst for polymer electrolyte fuel cells by potential cycling journal October 2011
Membrane and Catalyst Performance Targets for Automotive Fuel Cells by FCCJ Membrane, Catalyst, MEA WG conference January 2011
Suppression of oxygen reduction reaction activity on Pt-based electrocatalysts from ionomer incorporation journal September 2016
Advanced Platinum Alloy Electrocatalysts for the Oxygen Reduction Reaction journal April 2012
Oxygen Reduction Reaction at Three-Phase Interfaces journal July 2010
High-Performance Nanofiber Fuel Cell Electrodes journal November 2011
PEM fuel cell electrodes journal May 2004
Nanofiber Electrodes with Low Platinum Loading for High Power Hydrogen/Air PEM Fuel Cells journal January 2013

Figures / Tables (12)


Similar Records

Fuel Cell Membrane Electrode Assemblies with Ultra-Low Pt Nanofiber Electrodes
Technical Report · Tue Apr 02 00:00:00 EDT 2024 · OSTI ID:1508200

Electrospun Nanofiber Electrodes for High and Low Humidity PEMFC Operation
Journal Article · Wed Feb 15 00:00:00 EST 2023 · Journal of the Electrochemical Society · OSTI ID:1508200

Electrospun Particle/Polymer Fiber Electrodes with a Neat Nafion Binder for Hydrogen/Air Fuel Cells
Journal Article · Fri Oct 04 00:00:00 EDT 2019 · ECS Transactions (Online) · OSTI ID:1508200