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Title: Quantifying adoption rates and energy savings over time for advanced energy-efficient manufacturing technologies

Journal Article · · Journal of Cleaner Production
 [1];  [1];  [2];  [3];  [4]
  1. National Renewable Energy Lab. (NREL), Golden, CO (United States). Strategic Energy Analysis Center
  2. Argonne National Lab. (ANL), Argonne, IL (United States). Energy Systems Division
  3. Argonne National Lab. (ANL), Argonne, IL (United States). Global Security Sciences Division
  4. Dept. of Energy (DOE), Washington DC (United States). Advanced Manufacturing Office

Energy-efficient manufacturing technologies can reduce energy consumption and lower operating costs for manufacturing facilities, but up-front costs and increased process complexity frequently lead to manufacturers being reluctant to adopt such technologies. To avoid over-estimating the benefits of advanced energy-efficient manufacturing technologies, it is necessary to account for how quickly and how widely the technology will be adopted by manufacturers. This work develops a method for estimating manufacturing technology adoption rates using quantitative technology characteristics including energetic, economic, and technical criteria that capture both incentives (such as energy and cost savings) and disincentives (such as increased process complexity) for technology adoption. This method is unique in that it can be applied before or after a technology reaches the market; other adoption rate estimation methods require sales data and can only be applied post-market. Eleven technology characteristics are considered, with each characteristic weighted to reflect its impact on the overall technology adoption rate. Technology characteristic data is used to estimate model parameters for the Bass diffusion curve, which quantifies the change in the number of new technology adopters in a population over time. Finally, energy savings at the sector level are calculated over time by multiplying the number of new technology adopters at each time step with the technology's facility-level energy savings. The proposed method is demonstrated with an application to glass industry manufacturing technologies using technology data obtained from the U.S. Department of Energy's 2017 bandwidth study. The potential energy savings for each technology and the rate at which each technology is adopted in the sector are quantified and used to identify the technologies which offer the greatest cumulative sector-level energy savings over a period of 20 years.

Research Organization:
National Renewable Energy Lab. (NREL), Golden, CO (United States); Argonne National Lab. (ANL), Argonne, IL (United States)
Sponsoring Organization:
USDOE Office of Energy Efficiency and Renewable Energy (EERE), Energy Efficiency Office. Advanced Manufacturing Office
Grant/Contract Number:
AC36-08GO28308
OSTI ID:
1525324
Alternate ID(s):
OSTI ID: 1526903
Report Number(s):
NREL/JA-6A20-70910
Journal Information:
Journal of Cleaner Production, Vol. 232; ISSN 0959-6526
Publisher:
ElsevierCopyright Statement
Country of Publication:
United States
Language:
English
Citation Metrics:
Cited by: 2 works
Citation information provided by
Web of Science