skip to main content
OSTI.GOV title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Real-time imaging of activation and degradation of carbon supported octahedral Pt–Ni alloy fuel cell catalysts at the nanoscale using in situ electrochemical liquid cell STEM

Journal Article · · Energy & Environmental Science
DOI:https://doi.org/10.1039/C9EE01185D· OSTI ID:1525333
 [1];  [2]; ORCiD logo [2];  [1];  [3]; ORCiD logo [1]
  1. Electrochemical Energy, Catalysis and Material Science Laboratory, Department of Chemistry, Technical University Berlin, 10623 Berlin
  2. School of Applied and Engineering Physics, Cornell University, Ithaca, USA
  3. School of Applied and Engineering Physics, Cornell University, Ithaca, USA, Kavli Institute at Cornell for Nanoscale Science

Octahedrally shaped Pt–Ni alloy nanoparticles on carbon supports have demonstrated unprecedented electrocatalytic activity for the oxygen reduction reaction (ORR), sparking interest as catalysts for low-temperature fuel cell cathodes. However, deterioration of the octahedral shape that gives the catalyst its superior activity currently prohibits the use of shaped catalysts in fuel cell devices, while the structural dynamics of the overall catalyst degradation are largely unknown. We investigate the time-resolved degradation pathways of such a Pt–Ni alloy catalyst supported on carbon during cycling and startup/shutdown conditions using an in situ STEM electrochemical liquid cell, which allows us to track changes happening over seconds. Thereby we can precisely correlate the applied electrochemical potential with the microstructural response of the catalyst. We observe changes of the nanocatalysts’ structure, monitor particle motion and coalescence at potentials that corrode carbon, and investigate the dissolution and redeposition processes of the nanocatalyst under working conditions. Carbon support motion, particle motion, and particle coalescence were observed as the main microstructural responses to potential cycling and holds in regimes where carbon corrosion happens. Catalyst motion happened more severely during high potential holds and sudden potential changes than during cyclic potential sweeps, despite carbon corrosion happening during both, as suggested by ex situ DEMS results. During an extremely high potential excursion, the shaped nanoparticles became mobile on the carbon support and agglomerated facet-to-facet within 10 seconds. These experiments suggest that startup/shutdown potential treatments may cause catalyst coarsening on a much shorter time scale than full collapse of the carbon support. Additionally, the varying degrees of attachment of particles on the carbon support indicates that there is a distribution of interaction strengths, which in the future should be optimized for shaped particles. We further track the dissolution of Ni nanoparticles and determine the dissolution rate as a function of time for an individual nanoparticle – which occurs over the course of a few potential cycles for each particle. This study provides new visual understanding of the fundamental structural dynamics of nanocatalysts during fuel cell operation and highlights the need for better catalyst-support anchoring and morphology for allowing these highly active shaped catalysts to become useful in PEM fuel cell applications.

Research Organization:
Cornell Univ., Ithaca, NY (United States)
Sponsoring Organization:
USDOE Office of Science (SC)
Grant/Contract Number:
SC0019445
OSTI ID:
1525333
Alternate ID(s):
OSTI ID: 1613238
Journal Information:
Energy & Environmental Science, Journal Name: Energy & Environmental Science Vol. 12 Journal Issue: 8; ISSN 1754-5692
Publisher:
Royal Society of ChemistryCopyright Statement
Country of Publication:
United Kingdom
Language:
English
Citation Metrics:
Cited by: 129 works
Citation information provided by
Web of Science

References (57)

Formic Acid Oxidation on Shape-Controlled Pt Nanoparticles Studied by Pulsed Voltammetry journal July 2010
Electron microscopy of specimens in liquid journal October 2011
3D Analysis of Fuel Cell Electrocatalyst Degradation on Alternate Carbon Supports journal August 2017
Electrochemical Dealloying of Bimetallic ORR Nanoparticle Catalysts at Constant Electrode Potentials journal January 2015
PEM Fuel Cell Start-up/Shut-down Losses vs Temperature for Non-Graphitized and Graphitized Cathode Carbon Supports journal December 2016
The Priority and Challenge of High-Power Performance of Low-Platinum Proton-Exchange Membrane Fuel Cells journal March 2016
The role of water in the degradation of Pt3Co/C nanoparticles: An Identical Location Transmission Electron Microscopy study in polymer electrolyte environment journal September 2014
Reversible amorphization and the catalytically active state of crystalline Co3O4 during oxygen evolution journal October 2015
Pt nanoparticle stability in PEM fuel cells: influence of particle size distribution and crossover hydrogen journal January 2009
Understanding Pt-Co Catalyst Degradation Mechanism: from Ex-situ to In-situ journal August 2013
Nanoscale Imaging of Lithium Ion Distribution During In Situ Operation of Battery Electrode and Electrolyte journal February 2014
Infrared Spectral Comparison of Electrochemical Carbon Monoxide Adlayers Formed by Direct Chemisorption and Methanol Dissociation on Carbon-Supported Platinum Nanoparticles journal April 2002
Observation of Single Colloidal Platinum Nanocrystal Growth Trajectories journal June 2009
In-Situ Liquid TEM Study on the Degradation Mechanism of Fuel Cell Catalysts journal April 2016
Mitigation of PEM Fuel Cell Catalyst Degradation with Porous Carbon Supports journal January 2019
Time-Resolved Emission Reveals Ensemble of Emissive States as the Origin of Multicolor Fluorescence in Carbon Dots journal November 2015
Development of Compact and High-Performance Fuel Cell Stack journal April 2015
Dissolution of Platinum: Limits for the Deployment of Electrochemical Energy Conversion? journal November 2012
Demonstration of an Electrochemical Liquid Cell for Operando Transmission Electron Microscopy Observation of the Lithiation/Delithiation Behavior of Si Nanowire Battery Anodes journal November 2013
Element-specific anisotropic growth of shaped platinum alloy nanocrystals journal December 2014
In-situ X-ray Absorption Study of Evolution of Oxidation States and Structure of Cobalt in Co and CoPt Bimetallic Nanoparticles (4 nm) under Reducing (H 2 ) and Oxidizing (O 2 ) Environments journal February 2011
Tuning the Electrocatalytic Oxygen Reduction Reaction Activity and Stability of Shape-Controlled Pt–Ni Nanoparticles by Thermal Annealing − Elucidating the Surface Atomic Structural and Compositional Changes journal November 2017
Electron–Water Interactions and Implications for Liquid Cell Electron Microscopy journal September 2014
In Situ Liquid Cell TEM Study of Morphological Evolution and Degradation of Pt–Fe Nanocatalysts During Potential Cycling journal September 2014
Controlling the Size and Composition of Nanosized Pt-Ni Octahedra to Optimize Their Catalytic Activities toward the Oxygen Reduction Reaction journal March 2014
Improving the Performance of Platinum Nanocrystal Catalysts by Square-wave Potential Electrochemical Pretreatment journal June 2010
Dynamic microscopy of nanoscale cluster growth at the solid–liquid interface journal July 2003
In situ TEM study of the Li–Au reaction in an electrochemical liquid cell journal January 2014
Oxygen Reduction on Carbon-Supported Pt−Ni and Pt−Co Alloy Catalysts journal April 2002
Probing Degradation by IL-TEM: The Influence of Stress Test Conditions on the Degradation Mechanism journal January 2013
Relating the N-shaped polarization curve of a PEM fuel cell to local oxygen starvation and hydrogen evolution journal November 2013
Improved Oxygen Reduction Activity on Pt3Ni(111) via Increased Surface Site Availability journal January 2007
In Situ TEM for Quantitative Electrochemistry of Energy Systems journal August 2015
Understanding and Controlling Nanoporosity Formation for Improving the Stability of Bimetallic Fuel Cell Catalysts journal February 2013
Direct and indirect mechanisms of KLK4 inhibition revealed by structure and dynamics journal October 2016
Electrocatalytic Oxygen Reduction on Dealloyed Pt1-xNix Alloy Nanoparticle Electrocatalysts journal June 2012
Infrared Spectroscopic Study of CO Adsorption and Electro-oxidation on Carbon-Supported Pt Nanoparticles:  Interparticle versus Intraparticle Heterogeneity journal November 2004
Spectroelectrochemical Study of Carbon Monoxide and Ethanol Oxidation on Pt/C, PtSn(3:1)/C and PtSn(1:1)/C Catalysts journal September 2016
Current Status and Future Development of Catalyst Materials and Catalyst Layers for Proton Exchange Membrane Fuel Cells: An Industrial Perspective journal February 2017
The influence of Pt-activation on the corrosion of carbon in gas diffusion electrodes—A dems study journal February 1984
Synthesis and Oxygen Reduction Activity of Shape-Controlled Pt 3 Ni Nanopolyhedra journal February 2010
Importance and Challenges of Electrochemical in Situ Liquid Cell Electron Microscopy for Energy Conversion Research journal August 2016
Durable PEM Fuel Cell Electrode Materials: Requirements and Benchmarking Methodologies conference January 2006
Electrocatalysis for Polymer Electrolyte Fuel Cells: Recent Achievements and Future Challenges journal April 2012
Stability investigations of electrocatalysts on the nanoscale journal January 2012
In Situ Electron Energy-Loss Spectroscopy in Liquids journal May 2013
A Comparative Study on Gold and Platinum Dissolution in Acidic and Alkaline Media journal January 2014
In situ Liquid TEM Study for Degradation Mechanisms of Fuel Cell Catalysts during Potential Cycling Test journal August 2015
Compositional segregation in shaped Pt alloy nanoparticles and their structural behaviour during electrocatalysis journal June 2013
Dissolution of Platinum in the Operational Range of Fuel Cells journal May 2015
Adsorption and oxidation of ethanol on colloid-based Pt/C, PtRu/C and Pt3Sn/C catalysts: In situ FTIR spectroscopy and on-line DEMS studies journal January 2007
Direct Visualization of Solid Electrolyte Interphase Formation in Lithium-Ion Batteries with In Situ Electrochemical Transmission Electron Microscopy journal July 2014
When cubic nanoparticles get spherical: An Identical Location Transmission Electron Microscopy case study with Pd in alkaline media journal November 2014
Probing in situ the Nucleation and Growth of Gold Nanoparticles by Small-Angle X-ray Scattering journal June 2007
Ex Situ and In Situ Stability Studies of PEMFC Catalysts journal January 2005
Three-Dimensional Tracking and Visualization of Hundreds of Pt−Co Fuel Cell Nanocatalysts During Electrochemical Aging journal January 2012
Rh-Doped Pt–Ni Octahedral Nanoparticles: Understanding the Correlation between Elemental Distribution, Oxygen Reduction Reaction, and Shape Stability journal February 2016