Evaluation of intermetallic compound layer at aluminum/steel interface joined by friction stir scribe technology

Wang, Tianhao; Sidhar, Harpreet; Mishra, Rajiv S.; Hovanski, Yuri; Upadhyay, Piyush; Carlson, Blair

doi:10.1016/j.matdes.2019.107795

Title: Evaluation of intermetallic compound layer at aluminum/steel interface joined by friction stir scribe technology

Journal Article · Fri Apr 12 00:00:00 EDT 2019 · Materials & Design

DOI:https://doi.org/10.1016/j.matdes.2019.107795· OSTI ID:1530733

Wang, Tianhao ^[1];

^[2]; Mishra, Rajiv S. ^[2]; Hovanski, Yuri ^[3]; Upadhyay, Piyush ^[4]; Carlson, Blair ^[5]

Univ. of North Texas, Denton, TX (United States); Pacific Northwest National Lab. (PNNL), Richland, WA (United States)
Univ. of North Texas, Denton, TX (United States)
Brigham Young Univ., Provo, UT (United States)
Pacific Northwest National Lab. (PNNL), Richland, WA (United States)
General Motors Technical Center, Warren, MI (United States)

Heat input and high strain rate deformation during friction stir welding of aluminum and steel resulted in the diffusion-based formation of a Fe_xAl_y intermetallic compound (IMC) layer. Compared with conventional friction stir welding tools, a friction stir scribe tool can reduce heat input significantly limiting the IMC layer thickness (~100–750 nm). Friction stir scribe joined lap joints fractured either through the welded interface or within the base aluminum alloy on the loading side, depending on IMC layer thickness during tensile lap shear testing. In addition, a modified effective heat of formation model predicted that Al₁₃Fe₄ formed first at aluminum/steel interface and, during welding process, was substituted by Al₅Fe₂ with local silicon enrichment, which was verified via microstructural characterization.

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Research Organization:: Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

Sponsoring Organization:: USDOE

Grant/Contract Number:: NSF-IIP 1157754; AC05-76RL01830

OSTI ID:: 1530733

Alternate ID(s):: OSTI ID: 1507548

Report Number(s):: PNNL-SA-142807

Journal Information:: Materials & Design, Vol. 174, Issue C; ISSN 0264-1275

Publisher:: ElsevierCopyright Statement

Country of Publication:: United States

Language:: English

Citation Metrics:

Cited by: 47 works

Citation information provided by
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References (23)

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Cited By (2)

Mechanism of intermetallic compound formation during the dissimilar friction stir welding of aluminum and steel Tanaka, Tsutomu; Nezu, Masayuki; Uchida, Sohei Journal of Materials Science, Vol. 55, Issue 7 https://doi.org/10.1007/s10853-019-04106-2	journal	October 2019
A prediction of Fe-Al IMC layer thickness in TIG-assisted hybrid friction stir welded Al/steel dissimilar joints by numerical analysis Bang, Hee-Seon; Hong, Seong Min; Das, Atanu The International Journal of Advanced Manufacturing Technology, Vol. 106, Issue 1-2 https://doi.org/10.1007/s00170-019-04560-x	journal	November 2019

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36 MATERIALS SCIENCE
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Dissimilar
Intermetallic
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Kinetic

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