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Title: Toward biomass-derived renewable plastics: Production of 2,5-furandicarboxylic acid from fructose

Journal Article · · Science Advances

We report a process for converting fructose, at a high concentration (15 weight %), to 2,5-furandicarboxylic acid (FDCA), a monomer used in the production of polyethylene furanoate, a renewable plastic. In our process, fructose is dehydrated to hydroxymethylfurfural (HMF) at high yields (70%) using a γ-valerolactone (GVL)/H2O solvent system. HMF is subsequently oxidized to FDCA over a Pt/C catalyst with 93% yield. The advantage of our system is the higher solubility of FDCA in GVL/H2O, which allows oxidation at high concentrations using a heterogeneous catalyst that eliminates the need for a homogeneous base. In addition, FDCA can be separated from the GVL/H2O solvent system by crystallization to obtain >99% pure FDCA. Our process eliminates the use of corrosive acids, because FDCA is an effective catalyst for fructose dehydration, leading to improved economic and environmental impact of the process. Our techno-economic model indicates that the overall process is economically competitive with current terephthalic acid processes.

Research Organization:
Univ. of Wisconsin, Madison, WI (United States)
Sponsoring Organization:
USDOE Office of Science (SC), Biological and Environmental Research (BER)
Grant/Contract Number:
FC02-07ER64494
OSTI ID:
1499959
Journal Information:
Science Advances, Vol. 4, Issue 1; ISSN 2375-2548
Publisher:
AAASCopyright Statement
Country of Publication:
United States
Language:
English
Citation Metrics:
Cited by: 233 works
Citation information provided by
Web of Science

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Cited By (18)

Recent Advances in the Catalytic Production of Platform Chemicals from Holocellulosic Biomass journal March 2019
Catalytic Transformation of Biomass Derivatives to Value‐Added Chemicals and Fuels in Continuous Flow Microreactors journal August 2019
One-Step Lignocellulose Fractionation by using 2,5-Furandicarboxylic Acid as a Biogenic and Recyclable Catalyst journal June 2018
Polymers Based on Cyclic Carbonates as Trait d'Union Between Polymer Chemistry and Sustainable CO 2 Utilization journal February 2019
When Will 5‐Hydroxymethylfurfural, the “Sleeping Giant” of Sustainable Chemistry, Awaken? journal May 2019
Highly Efficient Oxidation of 5‐Hydroxymethylfurfural to 2,5‐Furandicarboxylic Acid with Heteropoly Acids and Ionic Liquids journal May 2019
Continuous‐Flow Oxidation of HMF to FDCA by Resin‐Supported Platinum Catalysts in Neat Water journal May 2019
Aerobic Oxidation of 5‐Hydroxymethylfurfural to 2,5‐Furandicarboxylic Acid over Holey 2 D Mn 2 O 3 Nanoflakes from a Mn‐based MOF journal December 2019
Valorisation of Biomass Derived Furfural and Levulinic Acid by Highly Efficient Pd@ND Catalyst journal December 2018
Biocatalytic production of 2,5-furandicarboxylic acid: recent advances and future perspectives journal December 2019
Production of 2,5-furandicarboxylic acid (FDCA) from 5-hydroxymethylfurfural (HMF): recent progress focusing on the chemical-catalytic routes journal January 2018
Solvent system for effective near-term production of hydroxymethylfurfural (HMF) with potential for long-term process improvement journal January 2019
Convergent production of 2,5-furandicarboxylic acid from biomass and CO 2 journal January 2019
Synthesis of biomass-derived feedstocks for the polymers and fuels industries from 5-(hydroxymethyl)furfural (HMF) and acetone journal January 2019
Mono-acrylated isosorbide as a bio-based monomer for the improvement of thermal and mechanical properties of poly(methyl methacrylate) journal January 2019
Preparation and Single Crystal Structure Determination of the First Biobased Furan-Polydiacetylene Using Topochemical Polymerization journal August 2019
Sustainable Plastics from Biomass: Blends of Polyesters Based on 2,5-Furandicarboxylic Acid journal January 2020
Direct Catalytic Route to Biomass-Derived 2,5-Furandicarboxylic Acid and Its Use as Monomer in a Multicomponent Polymerization text January 2019

Figures / Tables (4)